Notice: We request that you don't just set up a new account at this time if you are a previous user.
If you used to be one of our moderators, please feel free to reach out to Chris via the facebook Outerlimits4x4 group and he will get you set back up with access should he need you.
Recovery:If you cannot access your old email address and don't remember your password, please click here to log a change of email address so you can do a password reset.

Cleveland conversion clutch drama's

Tech Talk for Nissan owners.

Moderators: toaddog, V8Patrol

Post Reply
Posts: 55
Joined: Mon Aug 01, 2005 7:30 pm
Location: southern highlands

Cleveland conversion clutch drama's

Post by not stock »

I have just put a 351 clevland into my Maverick and now i havn't got enough clutch. I have adjusted the pedal to max travel and have even removed the return rubber on the pedal box for that bit extra. I can only just select a gear but I have a fair bit of weight on the thrustrace to pressure plate , it was the only way to get enough travel . This is no good tho it will only wear the clutch. I have tried adjusting the clutch fork ball in the bellhousing which made no difference. I was thinking of trying another slave cylinder for more travel. My slave is a 3/4 and i was thinking maybe I could get a 5/8 and try this approach. Has any one else had this kind of problem with their clutch , any idea's on how to overcome this problem would be greatly appreciated.

Cheers
2000 GU Patrol TD42T 4in Flexi 7in procomp Allied Savanna's 35 KM'2 Lockers Barwork Draws Bla Bla Bla......Hardcore tourer
2010 Honda CRF 450X
Posts: 902
Joined: Wed Jul 21, 2004 5:29 pm
Location: Sydney

Post by stool »

Mate I just had the same problem but with a chev

I got the slave re sleeved down to 5/8 and all is spot on now.

Re sleeve cost $150 with new bango bolt and washers which was a pain in the arse but its as good as new.

Marks adaptors have a longer clutch fork pivot bolt
for use with the chev 12" clutch which i got with my kit
and never used so if you need it let me know.
GQ with big nuts
Posts: 902
Joined: Wed Jul 21, 2004 5:29 pm
Location: Sydney

Post by stool »

I also used the non servo assisted clutch master cylinder still 3/4 from the my GQ2.8
as to gain rocker cover clearance and the clutch pedal is not much harder than the standard 2.8 :lol:
GQ with big nuts
Posts: 377
Joined: Mon Mar 20, 2006 5:52 pm
Location: Geelong

Post by tj81 »

Bloke on 4wd monthly forums has done this conversion.

he used a Dellow clutch plate , EL XR8 HD pressure plate and EL XR8 flywheel.

Doesnt mention anything RE clutch slave or anything, so may be worth asking him.

see: MAV50L. Ongoing money pit. Build ups forum
92 LWB Ford Maverick 4.2, Dual Fuel.

99 GU ST 4.2 Turbo Diesel, Non Intercooled, Tigerz11 w/synthetic, 35"' Bighorns, ARB Compressor, Snorkel.
Posts: 314
Joined: Tue Aug 16, 2005 10:02 pm
Location: Ferntree Gully. Melbourne.

Post by Rhysta »

A GU master has more travel. I need one for my holden 5L swap..
Posts: 443
Joined: Tue Jan 04, 2005 10:08 pm
Location: sydney

Post by mattsluxtruck »

tj81 wrote:Bloke on 4wd monthly forums has done this conversion.

he used a Dellow clutch plate , EL XR8 HD pressure plate and EL XR8 flywheel.

Doesnt mention anything RE clutch slave or anything, so may be worth asking him.

see: MAV50L. Ongoing money pit. Build ups forum

Hey thats me!!!!!!

Had the same prob with the windsor. We extended the pivot ball thread to get the fork to sit further forward but not engage the clutch when the pedal was up.
Standard slave cylinder.
Had the master cylinder (non boosted) bored and sleeved out. Went from 3/4 to 11/16 I think from memory.
All works well now.
Posts: 377
Joined: Mon Mar 20, 2006 5:52 pm
Location: Geelong

Post by tj81 »

Hey thats me!!!!!!

Had the same prob with the windsor. We extended the pivot ball thread to get the fork to sit further forward but not engage the clutch when the pedal was up.
Standard slave cylinder.
Had the master cylinder (non boosted) bored and sleeved out. Went from 3/4 to 11/16 I think from memory.
All works well now.
hey, good stuff. thanks for the info[/quote]
92 LWB Ford Maverick 4.2, Dual Fuel.

99 GU ST 4.2 Turbo Diesel, Non Intercooled, Tigerz11 w/synthetic, 35"' Bighorns, ARB Compressor, Snorkel.
Posts: 227
Joined: Sat Dec 01, 2007 11:56 pm
Location: vic

Post by gq351 »

how are you mate, i put a 351 cleveland in mine & had the same problem, i ended up using a ford top loader slave cylinder & a big after market resivoir of a tanem trailer & modified that to suit, i know it sounds dumb but it works really well will plenty of free play so its not wearing your clutch out.. hope this helps abit mate
GQ patrol '454' Big Block Chevy 7''lift 37'' muddies & heaps more...
Post Reply

Who is online

Users browsing this forum: No registered users and 87 guests