Notice: We request that you don't just set up a new account at this time if you are a previous user.
If you used to be one of our moderators, please feel free to reach out to Chris via the facebook Outerlimits4x4 group and he will get you set back up with access should he need you.
If you used to be one of our moderators, please feel free to reach out to Chris via the facebook Outerlimits4x4 group and he will get you set back up with access should he need you.
Recovery:If you cannot access your old email address and don't remember your password, please click here to log a change of email address so you can do a password reset.
fj45 rear wheel hand brake
Moderators: toaddog, Elmo, DUDELUX
fj45 rear wheel hand brake
hey guys
ive got an 82 fj45 , 4 speed and i wanna change it to a 5 speed
so i need to put the hand brake on the rear drums .
mine is a 4 bold mounting for the drum backplate so will a 60 series 4 bolt mounted drum(with handbrake), bolt strait on to the diff,
thanks shaun
ive got an 82 fj45 , 4 speed and i wanna change it to a 5 speed
so i need to put the hand brake on the rear drums .
mine is a 4 bold mounting for the drum backplate so will a 60 series 4 bolt mounted drum(with handbrake), bolt strait on to the diff,
thanks shaun
longer front shaft, shorter rear shaft
if the 5 speed is from a 60 you need to mod the gear shifter cover as they come through the floor further back
you will also want to modify the transfer case leaver in 4low it digs into your leg nothing a oxy and bending it cant solve
you also need to mod the handbrake handle as it hits the lowrange shifter
also i noticed the wiring on the reverse light might be different i still havnt solved this or looked into it just unplugged it to stop it blowing fuses
ive actually swapped in a complete 60 series rear diff and im gonna take the stock 60 series cable and get it extended/remade by about 40cm roughly still havnt measured it yet
if the 5 speed is from a 60 you need to mod the gear shifter cover as they come through the floor further back
you will also want to modify the transfer case leaver in 4low it digs into your leg nothing a oxy and bending it cant solve
you also need to mod the handbrake handle as it hits the lowrange shifter
also i noticed the wiring on the reverse light might be different i still havnt solved this or looked into it just unplugged it to stop it blowing fuses
ive actually swapped in a complete 60 series rear diff and im gonna take the stock 60 series cable and get it extended/remade by about 40cm roughly still havnt measured it yet
45 series handbrake
I converted my 45 ute about a year ago. Had to get a later model 40 or 45 diff housing with the 5 bolt pattern. I got hold of an old 60 series truck and pinched the backing plates with all the handbrake stuff and cable. Had to lenghten the cable to the cab by 750mm and shorten the cable between the two backing plates as the 60 has a wider track. The 60 series cable will fit straight to the orig handbrake lever in car. No mods there. The cable was adjusted at Beerwah ( near the croc farm) I think for $55.00. 60 series truck was handy as I borrowed the 5 speed and power steering setups and sold the rest and got my money back.
Can send some pics if you like but overall a pretty simple conversion and the H/Brake works well.
Tailshafts were adjusted at Nambour. Took a day or two and cost me $180.00.
Can send some pics if you like but overall a pretty simple conversion and the H/Brake works well.
Tailshafts were adjusted at Nambour. Took a day or two and cost me $180.00.
Or just buy one off a BJ42. BJ42 rear housing bolts, in, or use 60 housing complete (just mod the spring perches, as its 85mm wider, but gives the tyres clearance from chassis under flex)Stoive wrote:sure will, may need to shorten / custom make cables etc
search for a company called marine control systems, they can do it all
Also you could run a disc brake on the transfer case.
I have one here for $300, with brand new handbrake cable and all. (Bolt on)
hands and mums dont count!!!
5 speed in 45 ute
We did this conversion at Landcruiser Mart on a HJ47
fj60 5 speed
modify transfer leaver
modify gearbox floor cover as 5 speed has taller shift housing
fj60 auto front shaft
Rear shaft cut & balanced by driveline services
fj60 rear backing plates & brakes (only if 4 bolt backing plates on fj45 some are 6 bolt)
fj60 master cylinder
HZJ79 handbrake cable (only if floor mount handbrake.)
fj60 5 speed
modify transfer leaver
modify gearbox floor cover as 5 speed has taller shift housing
fj60 auto front shaft
Rear shaft cut & balanced by driveline services
fj60 rear backing plates & brakes (only if 4 bolt backing plates on fj45 some are 6 bolt)
fj60 master cylinder
HZJ79 handbrake cable (only if floor mount handbrake.)
Hilux Wreckers Chinderah NSW
Shed 12 / 11-13 Morton St
Chinderah
ONLY 1hr FROM BRISBANE!
Ph. 02 66743307
Shed 12 / 11-13 Morton St
Chinderah
ONLY 1hr FROM BRISBANE!
Ph. 02 66743307
Re: 5 speed in 45 ute
is the handbrake cable direct bolt inDents LN65 wrote:We did this conversion at Landcruiser Mart on a HJ47
fj60 5 speed
modify transfer leaver
modify gearbox floor cover as 5 speed has taller shift housing
fj60 auto front shaft
Rear shaft cut & balanced by driveline services
fj60 rear backing plates & brakes (only if 4 bolt backing plates on fj45 some are 6 bolt)
fj60 master cylinder
HZJ79 handbrake cable (only if floor mount handbrake.)
well direct bolt in at both ends then just some custom brackets for support along its length??
Who is online
Users browsing this forum: No registered users and 2 guests