Notice: We request that you don't just set up a new account at this time if you are a previous user.
If you used to be one of our moderators, please feel free to reach out to Chris via the facebook Outerlimits4x4 group and he will get you set back up with access should he need you.
Recovery:If you cannot access your old email address and don't remember your password, please click here to log a change of email address so you can do a password reset.

4#/55/6# T-case Twin Stick

Tech Talk for Cruiser owners.

Moderators: toaddog, Elmo, DUDELUX

Post Reply
Posts: 5462
Joined: Fri Dec 20, 2002 1:29 pm
Location: Boomba

4#/55/6# T-case Twin Stick

Post by WICKED »

Today I made twin stick's for my Troll.

It's not the neatest job or the best welds but it was good fun! :finger:

I run a 250 X-Flow, C4 Auto and 60's T-case with Marks 68% Reduction gears in an MQ patrol. Mine will be slightly different to others but you get the idea. My shifter's are mounted on the Toyota bolt on to this adaptor plate.
Image

Was really quite easy. I know it has been done before and all that but just showing those that wanna see.

I hade a spare 40's Gearbox and T-case laying around so I used that as my template/working platform.
I used 2 shifter setup's too make the Twin Stick. You could use 1 shifter setup but means Machining and more fabbing etc. I also kept the original bracket that prevents Lo-2wd but modded it so I can have Lo-2wd (Rear). I have had Lo-2wd (Rear) in my car since the engine converstion was done many years ago, this is just some thing I wanted to try and do....

Original Shifter Setup's....
Image

So here is the standard setup and the factory stopper plate thingy...
Image

Cut it to allow the shifter to get Lo-2wd...
Image

Next I did the 2wd - 4wd selector...
Image
Image

Then the H-N-L Shifter....
Image

Then the H-N-L Selector mounted on the T-Case...
Image
Image
Image

To connect the H-N-L Shifter and Selector's together I cut up more of the original shifter setup. Welded a piece of bar in the middle, and pinned it into place. I welded a piece of plate to the shifter, Giving me some where to pin too.....
Image
Image

As the Patrol Floor Pan is different i needed it adjustable. I have made mine so it has 6 adjustments in the H-N-L shifter, to shorten or lenghten the shift sweep. There is 3 Ajustment holes on each...
Image
Image


I then used the Oxy to heat the Levers and space them away from each other and the gearbox...
Image
Image
Image

All Done....
Image
Image
Image



I haven't put it in the MQ yet. I may need to lenghten the stick's, just so I don't have to reach too far. So I'll do some measurments and go from there on Tuesday....

Benny
Buds Customs : Street, Track & Trail - Parts & Fabrication - Nissan, Toyota, Custom D60 gear
http://www.facebook.com/budscustoms
Posts: 1516
Joined: Wed Mar 10, 2004 3:36 pm
Location: melbourne australia

Post by pcman »

just done similar on my fj40 with a 5 speed the transfer leaver digs into ya leg in 4 low not with twinstick

also the side to side shifter is a perfect fit onto the bolt on the side of the gearbox
Posts: 5462
Joined: Fri Dec 20, 2002 1:29 pm
Location: Boomba

Post by WICKED »

pcman wrote:just done similar on my fj40 with a 5 speed the transfer leaver digs into ya leg in 4 low not with twinstick

also the side to side shifter is a perfect fit onto the bolt on the side of the gearbox
Never had that problem in my old 40, But the MQ has a Total differenet seating position.

Correct. That is what I used, thats why I said it's easyer with 2 complete setup's.

"He with the Most lever's WIN's!!" :finger:
Buds Customs : Street, Track & Trail - Parts & Fabrication - Nissan, Toyota, Custom D60 gear
http://www.facebook.com/budscustoms
Posts: 156
Joined: Tue Sep 27, 2005 7:23 pm
Location: Dandenong ranges

Post by Dyna Beast »

Did some thing similar with my truck.The gear box is behind the front seats.So there was already a remote gear shift but the 4wd stick was still behind the drivers seat on the floor and a pain to get to.Tried with out much success to have one remote stick.But ended up with two that are slightly behind and between the front seats.They work backward to the normal stick due to the linkages,but not a major hassle
Cheers.
Hybrid rover ute. Isuzu diesel. Custom suspension. Winch. Snorkel etc. etc.
Posts: 93
Joined: Wed May 14, 2008 11:36 pm
Location: Nth Tassie

Post by uted1 »

Told ya it was easy ;) Good job

Do i win :finger:
Image
1966 fj45v
68 fj 40 build http://downunder4x4.net/forum/showthread.php?t=9759
1964 fj45 Hot rod
1982 fj45 Troopie
Posts: 1109
Joined: Mon Feb 12, 2007 8:48 pm
Location: Australia

Post by hulsty »

what does the twin stick achieve? Is it 2wd low then 4wd low ?
Posts: 1391
Joined: Fri Aug 13, 2004 9:42 pm
Location: Newy

Post by Pyrotech »

quick question for u Ben.

Would this work on my 60 that has push button 4wd?

OR

cos my transfer leaver only picks High and Low,
does that mean that i effectively have twin stick abilities?

ie. have car in 2wd, pull shift back select low range, does that put my transfer into 2WD low range? then push the button then have 4 Low

is this how it works..anyone?
Zooks are for people that aren't afraid of angles and who have nothing to compensate for

[O]=TOYOTA=[O]<< OL Build up
[O]=TOYOTA=[O]<< IH8MUD Build up
Posts: 1284
Joined: Tue Mar 22, 2005 12:31 pm
Location: forest lake BUILDING BOOTYFAB BARWORK

Post by frp88 »

my middie has the same transfer what you do is remove the plug that activates the vacum pin when you pull the lever. It is easy and it was only tricky cos my bash plate is big.
LETS GO BRONCOS
Posts: 1391
Joined: Fri Aug 13, 2004 9:42 pm
Location: Newy

Post by Pyrotech »

frp88 wrote:my middie has the same transfer what you do is remove the plug that activates the vacum pin when you pull the lever. It is easy and it was only tricky cos my bash plate is big.
ar ok, so when u drop it into low range, it automatically activates 4wd??
even tho the 4wd light doesn't light up?
Zooks are for people that aren't afraid of angles and who have nothing to compensate for

[O]=TOYOTA=[O]<< OL Build up
[O]=TOYOTA=[O]<< IH8MUD Build up
Posts: 1284
Joined: Tue Mar 22, 2005 12:31 pm
Location: forest lake BUILDING BOOTYFAB BARWORK

Post by frp88 »

now have me I have to check when I put the lever in its in low 2wd and then I push the button for 4wd. I think the light still comes on will check later
LETS GO BRONCOS
Posts: 5462
Joined: Fri Dec 20, 2002 1:29 pm
Location: Boomba

Post by WICKED »

uted1 wrote:Told ya it was easy ;) Good job

Do i win :finger:
Nope, I'll have about 6 when I'm finished! :finger:
Buds Customs : Street, Track & Trail - Parts & Fabrication - Nissan, Toyota, Custom D60 gear
http://www.facebook.com/budscustoms
Posts: 41
Joined: Wed May 14, 2008 7:58 pm
Location: Gippsland/Traralgon

Post by Ash.brown »

Nice Job, looks great. :) :)
Post Reply

Who is online

Users browsing this forum: No registered users and 3 guests