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fitting diff breathers (pics)

Tech Talk for Suzuki owners.

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fitting diff breathers (pics)

Post by andy1517 »

Guys,
bought some diff breathers for the zook. How the hell do i fit them.
The only part im confused with is how to put the fitting into the actual diff. Do i have to get a thread tapped or what? see pics of the kit below.

Image
94 zook, 2" body lift, 30.5" bfg muddies, custom bar, warn 8000, 240 XGT's, extractors and 2" exhaust.
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Post by mcwilly »

looks similar to mine but i didnt get the extra bits in the bag i spent about 2 hours gettin the tube over the diff outlet on the front diff and havent got the rear on yet
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Post by me217 »

where'd you get this kit from and how much it cost you?
me217

1985 suzuki mighty boy : mods, f8b
1990 toyota mr2 gt import : mods, turbo timer, short shifter, 2.5" exhaust
1992 suzuki sierra : mods, g16b mpfi, 235's/75, snorkel & lift on the way.
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Post by mcwilly »

mines a piranha kit and i got it from arb it cost 60 bucks i think. its a mission to get it on
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Post by nicbeer »

i used some garden hose and clamps. cost about $2
[url=http://www.outerlimits4x4.com/viewtopic.php?p=930942#930942&highlight=]Zook[/url]
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Post by ofr57 »

nicbeer wrote:i used some garden hose and clamps. cost about $2
x2 :armsup: so when or if it breaks it can be a easy fix
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Post by Gwagensteve »

nicbeer wrote:i used some garden hose and clamps. cost about $2
Checked to see if they are still there?

Garden hose isn't designed for the environment under a car, as well as being stiff and bulky. I've seen lots of broken sierra diff breathers, generally with large diameter, PVC hose like garden hose.

I tap the breather to 1/8" BSP, run a brass elbow on, and then use fuel line.

Neat and reliable.

Steve.
[quote="greg"] some say he is a man without happy dreams, or that he sees silver linings on clouds and wonders why they are not platinum... all we know, is he's called the stevie.[/quote]
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Post by andy1517 »

bought for i think 100 bucks online, will have to gain access to a thread kit. Hopefully fits ok.

Also how do you guys fill transfer case or diff with oil....syringe? because it takes bloody ages!!

Any tips?
94 zook, 2" body lift, 30.5" bfg muddies, custom bar, warn 8000, 240 XGT's, extractors and 2" exhaust.
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Post by alien »

that looks like standard air fittings (macroline)... i'd tap/thread the breather hole and use loctite to seal the thread - thread tape is terrible for falling off into things, perhaps not so bad on a diff, but for air stuff can cause issues. Once you've done that and screwed in the fitting run plenty of hose up and out of the way making sure it wont get snagged on anything, stretched from flexing or melt on the exhaust etc.
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Post by zookimal »

andy1517 wrote:bought for i think 100 bucks online, will have to gain access to a thread kit. Hopefully fits ok.

Also how do you guys fill transfer case or diff with oil....syringe? because it takes bloody ages!!

Any tips?
Normally with an oil pump yes. Have done diffs without but it's slow and annoying. Other option with the transfer is through the floor with the shifter removed.
-Mal

Zook 1, 2, 3 gone
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Post by mike_nofx »

andy1517 wrote:bought for i think 100 bucks online, will have to gain access to a thread kit. Hopefully fits ok.

Also how do you guys fill transfer case or diff with oil....syringe? because it takes bloody ages!!

Any tips?
haha yeh, through the floor is quickest.

Usually i run a hose, with a big funnel on the end tied up to something high (ladder) Fill the funnel every few mins.
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Post by jimbo jones »

andy1517 wrote:
Also how do you guys fill transfer case or diff with oil....syringe? because it takes bloody ages!!

Any tips?
super cheap sell hand pumps really good for diff and gearbox's
current truck, 105 series GXL diesel 6" springs & twin pro lockers
sierra LWB spoa one wide track diffs twin locked

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Post by nicbeer »

Gwagensteve wrote:
nicbeer wrote:i used some garden hose and clamps. cost about $2
Checked to see if they are still there?
Yep they seem to be holding ok under there. Front one i managed to almost go straight up and then bend it over so hoping that will help.

U can also get some fuel safe clear hose same as hosepipe and do it same way
[url=http://www.outerlimits4x4.com/viewtopic.php?p=930942#930942&highlight=]Zook[/url]
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Post by bugden23 »

Not sure what the sieras are like, but my vitara had breathers fittedn standard which came out at the top of the engine bay.

Apart from extending a small section of hose when i lifted it, all i had to do was add a set of filters on the end to stop crap getting in.
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Post by brendan_h »

garden hose for me too. im hit the hose with the grinder a few times so a bit of duct tap went over that :D
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Post by Gwagensteve »

bugden23 wrote:Not sure what the sieras are like, but my vitara had breathers fittedn standard which came out at the top of the engine bay.

Apart from extending a small section of hose when i lifted it, all i had to do was add a set of filters on the end to stop crap getting in.
bugden - sierra's only have caps on the diff housing.

I'm pretty sure the vitara breather on the rear diff only goes to chassis height.

Steve.
[quote="greg"] some say he is a man without happy dreams, or that he sees silver linings on clouds and wonders why they are not platinum... all we know, is he's called the stevie.[/quote]
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