Notice: We request that you don't just set up a new account at this time if you are a previous user.
If you used to be one of our moderators, please feel free to reach out to Chris via the facebook Outerlimits4x4 group and he will get you set back up with access should he need you.
Recovery:If you cannot access your old email address and don't remember your password, please click here to log a change of email address so you can do a password reset.

Clutch not working??

Tech Talk for Cruiser owners.

Moderators: toaddog, Elmo, DUDELUX

Post Reply
Posts: 1443
Joined: Thu Jul 10, 2008 6:23 pm
Location: Probably driving a dozer

Clutch not working??

Post by Wozza244 »

Just pulled up home and then went to move further forward and found that all of a sudden my clutch dont work???

Pulled the cover off the bottom and everything is moving and looks to be normal operation when pressed but i cant engage any gears without it grinding??

Any ideas cause im supposed to be at a photoshoot in the morning for 4wd Action Mag!!!

Cheers
Wozza
Get out there!!
Posts: 876
Joined: Sun Dec 21, 2008 4:28 pm
Location: Gympie

Re: Clutch not working??

Post by Matt_85Lux »

is it a hydraulic clutch? If so check the reservior if empty it is most likely the slave cylinder
If ignorance is bliss, then why aren't there more happy teenagers?
Posts: 876
Joined: Sun Dec 21, 2008 4:28 pm
Location: Gympie

Re: Clutch not working??

Post by Matt_85Lux »

also if the reservior is full it maybe broken fingers on the pressure plate.
If ignorance is bliss, then why aren't there more happy teenagers?
Posts: 1443
Joined: Thu Jul 10, 2008 6:23 pm
Location: Probably driving a dozer

Re: Clutch not working??

Post by Wozza244 »

Na slave is fine, but next diagnosis is the clutch plate seems to be releasing more on one side than the other? Broken fingers cause this?

Id like to know before i pull it all out.
Get out there!!
Posts: 876
Joined: Sun Dec 21, 2008 4:28 pm
Location: Gympie

Re: Clutch not working??

Post by Matt_85Lux »

Quite possible as if the fingers are broken then when you dpress the clutch not all the pressure on the clutch plate is released and it is if the clutch is not disengaging, had that problem in my commodore. Does the clutch feel any lighter than normal? As That could be another sign that the pressure plate isn't releasing the pressure. But If the slave and master cylinder are fine then you're prolie find it is a problem with the clutch assembly itself
If ignorance is bliss, then why aren't there more happy teenagers?
Posts: 1443
Joined: Thu Jul 10, 2008 6:23 pm
Location: Probably driving a dozer

Re: Clutch not working??

Post by Wozza244 »

Yep its shagged, ordering a new Exedy one tomorrow. Un farrrken real :x
Get out there!!
Posts: 18
Joined: Tue Dec 15, 2009 5:27 pm
Location: Brisbane

Re: Clutch not working??

Post by the_king »

Can't miss a photoshoot though haha.
Who needs a clutch, start it in gear down a hill, shift without the clutch, and stall it at every set of lights.
Same thing happened to a mates Pajero on Bribie last year. Drove the whole way up the beach, stopped for a fish, went to drive off an hour or so later, and there was nothing. Always great parked on the waters edge with the tide coming in. Don't know what the problem was because luckily I didn't have to fix it, but i'll ask him tomorrow what the problem was.
A careful driver is one who honks his horn when he goes through a red light.
Posts: 1443
Joined: Thu Jul 10, 2008 6:23 pm
Location: Probably driving a dozer

Re: Clutch not working??

Post by Wozza244 »

the_king wrote:Who needs a clutch, start it in gear down a hill, shift without the clutch, and stall it at every set of lights.
Forgot to mention earlier that its been slipping for the last 2 months, some days it wont slip at all and others it rides really bad so its been coming for a while and i have been putting the job off.
After i first posted this i went to go down the shop and unless i dont use much accell. it rides like mad so yep shes finished.
Get out there!!
Posts: 1105
Joined: Wed Jan 23, 2008 8:56 pm
Location: central coast down under

Re: Clutch not working??

Post by stilivn »

I found that when i clutch crapped itself dumping the clutch with a bit of right foot helped. Luck you were in your driveway i was 60km from home when mine gave it in.
1993 80 series, 4" tough dog adjustable bb lift kit, LPG, 35" MTR'S
brooksy wrote:Branden Tagg.....He is the King of all f@rkups & a Gimps bitch after hours
Posts: 1443
Joined: Thu Jul 10, 2008 6:23 pm
Location: Probably driving a dozer

Re: Clutch not working??

Post by Wozza244 »

Ok pulled the box out (on a dirt driveway :bad-words: ) and clutch plate looks farrrked thats for sure, but 2 of the springs in the centre of the plate have fatigued and snapped, one snapped and fell out and the other snapped in 2 places!! The pressure plate looks fine but i suppose its a good idea to just replace it all with a full kit.
Got the Exedy Safari Tuff H/D Clutch kit cost $558 it turns up next week. Linquip recommended this one.

Far out the bloody box is heavy!!
Get out there!!
Posts: 876
Joined: Sun Dec 21, 2008 4:28 pm
Location: Gympie

Re: Clutch not working??

Post by Matt_85Lux »

Wozza244 wrote:Ok pulled the box out (on a dirt driveway :bad-words: ) and clutch plate looks farrrked thats for sure, but 2 of the springs in the centre of the plate have fatigued and snapped, one snapped and fell out and the other snapped in 2 places!! The pressure plate looks fine but i suppose its a good idea to just replace it all with a full kit.
Got the Exedy Safari Tuff H/D Clutch kit cost $558 it turns up next week. Linquip recommended this one.

Far out the bloody box is heavy!!
and if it doesn't come with a new flywheel it would be best to get the original machined if possible
If ignorance is bliss, then why aren't there more happy teenagers?
Resident Terrorist
Posts: 4278
Joined: Fri May 21, 2004 9:37 am
Location: Driving Barnsey's mum to bingo

Re: Clutch not working??

Post by RAY185 »

Matt_85Lux wrote:
Wozza244 wrote:Ok pulled the box out (on a dirt driveway :bad-words: ) and clutch plate looks farrrked thats for sure, but 2 of the springs in the centre of the plate have fatigued and snapped, one snapped and fell out and the other snapped in 2 places!! The pressure plate looks fine but i suppose its a good idea to just replace it all with a full kit.
Got the Exedy Safari Tuff H/D Clutch kit cost $558 it turns up next week. Linquip recommended this one.

Far out the bloody box is heavy!!
and if it doesn't come with a new flywheel it would be best to get the original machined if possible
Clutch kits never come with a new flywheel unless it's a retrofit kit to replace a dual mass setup so a machine of the old one is definately adviseable.

I rate the Safari Tuff kit and yes, the box/transfer is a heavy mofo!
Posts: 876
Joined: Sun Dec 21, 2008 4:28 pm
Location: Gympie

Re: Clutch not working??

Post by Matt_85Lux »

RAY185 wrote:
Matt_85Lux wrote:
Wozza244 wrote:Ok pulled the box out (on a dirt driveway :bad-words: ) and clutch plate looks farrrked thats for sure, but 2 of the springs in the centre of the plate have fatigued and snapped, one snapped and fell out and the other snapped in 2 places!! The pressure plate looks fine but i suppose its a good idea to just replace it all with a full kit.
Got the Exedy Safari Tuff H/D Clutch kit cost $558 it turns up next week. Linquip recommended this one.

Far out the bloody box is heavy!!
and if it doesn't come with a new flywheel it would be best to get the original machined if possible
Clutch kits never come with a new flywheel unless it's a retrofit kit to replace a dual mass setup so a machine of the old one is definately adviseable.

I rate the Safari Tuff kit and yes, the box/transfer is a heavy mofo!

The one I got for my SS came with a new flywheel and it isn't/wasn't a daul mass one I just thought it depended on the manufacturer
If ignorance is bliss, then why aren't there more happy teenagers?
Posts: 1443
Joined: Thu Jul 10, 2008 6:23 pm
Location: Probably driving a dozer

Re: Clutch not working??

Post by Wozza244 »

Far out i dont want to go machining it, surely i could get away without? I know its advisable but it does look ok to an untrained eye?
Get out there!!
Resident Terrorist
Posts: 4278
Joined: Fri May 21, 2004 9:37 am
Location: Driving Barnsey's mum to bingo

Re: Clutch not working??

Post by RAY185 »

Matt_85Lux wrote:
RAY185 wrote:
Matt_85Lux wrote:
Wozza244 wrote:Ok pulled the box out (on a dirt driveway :bad-words: ) and clutch plate looks farrrked thats for sure, but 2 of the springs in the centre of the plate have fatigued and snapped, one snapped and fell out and the other snapped in 2 places!! The pressure plate looks fine but i suppose its a good idea to just replace it all with a full kit.
Got the Exedy Safari Tuff H/D Clutch kit cost $558 it turns up next week. Linquip recommended this one.

Far out the bloody box is heavy!!
and if it doesn't come with a new flywheel it would be best to get the original machined if possible
Clutch kits never come with a new flywheel unless it's a retrofit kit to replace a dual mass setup so a machine of the old one is definately adviseable.

I rate the Safari Tuff kit and yes, the box/transfer is a heavy mofo!

The one I got for my SS came with a new flywheel and it isn't/wasn't a daul mass one I just thought it depended on the manufacturer
As a direct replacement kit? Or as a conversion/upgrade kit? I've never bought a clutch kit for a vehicle that included a flywheel. I'll stand corrected if yours was a direct replacement and change my statement from "never" to "rarely". :)

Judging by the price quoted above for the Exedy kit I'd say it has no flywheel. :drinking:
Posts: 1105
Joined: Wed Jan 23, 2008 8:56 pm
Location: central coast down under

Re: Clutch not working??

Post by stilivn »

Wozza244 wrote:Far out i dont want to go machining it, surely i could get away without? I know its advisable but it does look ok to an untrained eye?
Do you really want to be pulling it all off again soon. Its bout 70 bucks to get it machined. Maybe also look at doing your rear main seal and replacing the bearing in there.

Your truck i 1hz. I couldnt get a quote cheaper that 800 for my 4.5lt
1993 80 series, 4" tough dog adjustable bb lift kit, LPG, 35" MTR'S
brooksy wrote:Branden Tagg.....He is the King of all f@rkups & a Gimps bitch after hours
Posts: 1443
Joined: Thu Jul 10, 2008 6:23 pm
Location: Probably driving a dozer

Re: Clutch not working??

Post by Wozza244 »

stilivn wrote:Your truck i 1hz. I couldnt get a quote cheaper that 800 for my 4.5lt
I wish it was that simple, i have a 6.5L Chev V8 Diesel up front and there isnt a leak on the whole motor im not pulling anything apart if it aint broken.
Get out there!!
Posts: 876
Joined: Sun Dec 21, 2008 4:28 pm
Location: Gympie

Re: Clutch not working??

Post by Matt_85Lux »

RAY185 wrote: As a direct replacement kit? Or as a conversion/upgrade kit? I've never bought a clutch kit for a vehicle that included a flywheel. I'll stand corrected if yours was a direct replacement and change my statement from "never" to "rarely". :)

Judging by the price quoted above for the Exedy kit I'd say it has no flywheel. :drinking:
yep direct replacement, standard factory assembly, only available as a full kit
If ignorance is bliss, then why aren't there more happy teenagers?
Resident Terrorist
Posts: 4278
Joined: Fri May 21, 2004 9:37 am
Location: Driving Barnsey's mum to bingo

Re: Clutch not working??

Post by RAY185 »

:cool:
Posts: 6
Joined: Sat Jun 30, 2007 5:18 pm
Location: north bris

Re: Clutch not working??

Post by LUXOUT »

Ray182 is almost correct with new kits dont come with a flywheel unless its a dual mass conversion the exception being latemodel v8 commodores,the flywheels in those are crap and cant be machined relaibly so exedy supply new flywheels with the kit for those.
Resident Terrorist
Posts: 4278
Joined: Fri May 21, 2004 9:37 am
Location: Driving Barnsey's mum to bingo

Re: Clutch not working??

Post by RAY185 »

ahh fair enough. Have'n't done a late model V8 clutch yet. Good to know.
Posts: 876
Joined: Sun Dec 21, 2008 4:28 pm
Location: Gympie

Re: Clutch not working??

Post by Matt_85Lux »

learn something new everyday
If ignorance is bliss, then why aren't there more happy teenagers?
Resident Terrorist
Posts: 4278
Joined: Fri May 21, 2004 9:37 am
Location: Driving Barnsey's mum to bingo

Re: Clutch not working??

Post by RAY185 »

Some days yeah. ;)

Hey did I lose 3mm in this thread? :shock:
Posts: 83
Joined: Sat Aug 23, 2008 8:23 am
Location: Jimboomba

Re: Clutch not working??

Post by Gaza520 »

I had same preoblem in a 60 sreies and it was the clutch master cyl found that out after i put a new clutch kit in it :bad-words:
Post Reply

Who is online

Users browsing this forum: No registered users and 1 guest