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Tube bending

General Tech Talk

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Tube bending

Post by 76 Tourer »

Can anybody point me in the right direction, I'm looking for some reading material regarding bending tube .

I'm looking for maybe a guide to the mathmatics behind the bending eg: how much to allow for a bend, gains, losses etc.

Cheers
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Re: Tube bending

Post by stilivn »

Look on Pirate4x4 or if you got the coin buy bend tech software.
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Re: Tube bending

Post by Struth »

gains and losses are all relevant to your bender and in particular the die radius, so there is no real simple answer.
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Re: Tube bending

Post by brando4x4 »

As said by the others gains and losses are all dependent on the setup and even small things like the grade and quality of the steel.
The easiest way to see is to just bend it to the angle you want and check the lengths and radius's of the bends
this is a formula for working out the arc length of the bend to detirmine how much steel you will need for each bend

Image

EDIT:

The radius will be from the centre point/pin on your die to the centre line of the tube and the angle is the angle you want to bend
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Re: Tube bending

Post by evanstaniland »

Pm me your email and ill send you a word doc that'll help
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Re: Tube bending

Post by bru21 »

Look on the JD2 site. Their bender manuals have plenty of info.
I never use maths as I am anal and would rather get it 100% right.
It's better to bend a bit of tube as a reference and use it to work out the lengths as you bend.
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Re: Tube bending

Post by brando4x4 »

bru21 wrote:Look on the JD2 site. Their bender manuals have plenty of info.
I never use maths as I am anal and would rather get it 100% right.
It's better to bend a bit of tube as a reference and use it to work out the lengths as you bend.
I agree 100% but the maths is a good guideline for a ruff estimate for each bend as it doesn't take into account the shrinking and stretching of the metals you are bending. If you have the spare tube do a few test bends to find out how much tube is needed for each bend as that is the most accurate way to do it
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Re: Tube bending

Post by 76 Tourer »

Thanks for the tips guy's the guide Evan send is exellent and the JD2 manual really bangs it home so next weekend I'll make a start

Cheers
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Re: Tube bending

Post by MARKx4 »

This is a good basic one http://www.pirate4x4.com/tech/bendin_tube/index.html" onclick="window.open(this.href);return false;

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