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5speed to fit 82 hilux

Tech talk for Hilux

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5speed to fit 82 hilux

Post by oldhilux »

have just got a 5speed out of a 84 hilux 2.4 diesel to replace the 4speed in my 82 hilux 2.2 diesel will this bolt straight in without to much hassle ? I've also got a set of extractors off the same will they fit my 2.2 ?



Thanks Mike
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Post by 83 lux »

no way mate the only way to change a 4 speed 2.2 to a 5 speed is to get the 5 speed box off a 83 hiace and change the inners there is no posable way that i know you can change it that easy the method above works and i will do it as soon as i can find a 5 speed 83 hiace very few around but it is very possable that way. all i can say is i hope you did get r@ped paying for the 2.4 box. :lol:
HOOLAY Wish i could buy boggers for my DH bike
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Post by RUFF »

The late box is an easy swap you will need the late front tailshaft and then you will need to move your gearbox crossmember back on the chassie about 100mm and shorten the rear shaft. Other than that it will bolt right up. You may need to replace the clutch to suit the 5sp but i am pretty sure they are the same. The gearsticks even come out in the right place.
The hiace box is a piece of crap that is prone to failure.
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Post by Surfection »

all i can say is i hope you did get r@ped paying for the 2.4 box.



That't not vewy nice !!! :shock:
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Post by bj on roids »

im with ruff, its do-able but costs a few bucks in shafts and moving your crossmember, easy enough, heaps easier than doing a cruiser!
hands and mums dont count!!!
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Post by Webbie »

Mike
it may be an option that u havent yet xplored , its a supra box there not that xpensive $350+ but u do have to buy a conversion kit $700 +, get your shafts redone and move xmember and finally cut a hole in floor for the shifter ,but well worth it.
There 25% stronger than standard boxs and come in three different gear ratios and bear in mind that they put em behind 350 chevs so they a pretty tough.
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Post by RUFF »

So for $1050 you end up with the identical box as if you bought a Hilux W56 for $500 complete with Tcase and shifters. :roll:
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Post by oldhilux »

Thanks gtwebbie but i aiready have the 5speed
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Post by dumbdunce »

I am surpirsed that the 2.4 and 2.2 have different bolt patterns etc, they are the same engine family (L, 2L). you guys who say it won't fit, *why* doesn't it fit?
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Post by RUFF »

dumbdunce wrote:I am surpirsed that the 2.4 and 2.2 have different bolt patterns etc, they are the same engine family (L, 2L). you guys who say it won't fit, *why* doesn't it fit?


Nobody said they were different bolt patterns. They are not. And Scott '83lux was only going on what some other jackass told him :roll:
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Post by dumbdunce »

darn them talking jackasses!

so does it fit, or not? if not, why not?
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Post by RUFF »

As i said in my first post YES it fits with some mods.
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Post by 83 lux »

so will help me change it tony :lol:
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Post by bubs »

scott if i am going to make you a high clearance cross member why dont i make you one like the one below to adapt you chassis to a later model 5 speed :wink:

Image
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Post by 83 lux »

i think that we need to talk about this some more
:twisted:

drive it buddy
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Post by oldhilux »

have had the 5speed in for 2 weeks now. A few headaches getting the box in but what difference it has made so much smoother & quieter just need to tidy up the new crossmember mounts to get it certifed
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Post by 83 lux »

how the hell did you do it info please
HOOLAY Wish i could buy boggers for my DH bike
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Post by RUFF »

He just unbolted the 4 spd and bolted the 5spd in and then made some new brackets on the chassie to hold the X-member. Then had the rear tailshaft shortened.
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Post by oldhilux »

The box bolted up without to much trouble. gear sticks even come up in original position; only 1 bellhousing bolt doesn't line up. you need to move the crossmember back about 140mm & shorten the rear driveshaft & use the yoke from the later model driveshaft as the bolt pattern on the gearbox flange is different. you need to use the front driveshaft from a LN65 with the front yoke from your old front shaft you'll also need a speedo cable from a LN65 as your's will be to short you'll also need a slave cylinder from a LN65 as the bolt holes won't line up with the ones on the new bellhousing { you may be able to drill these out to fit } You'll need to do body lift first because the 5speed is a bigger box & hits the top of the transmission tunnel. If theres anything else you want to know PM me


MIKE
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Post by 83 lux »

how long did it take you and were did you get info
HOOLAY Wish i could buy boggers for my DH bike
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Post by oldhilux »

Did it over a weekend.with lots of beer; could do it in a day if you got stuck into it. Ruff & BJ told me it would fit & i found out the rest as i went


MIKE
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