Notice: We request that you don't just set up a new account at this time if you are a previous user.
If you used to be one of our moderators, please feel free to reach out to Chris via the facebook Outerlimits4x4 group and he will get you set back up with access should he need you.
Recovery:If you cannot access your old email address and don't remember your password, please click here to log a change of email address so you can do a password reset.

retro fitting an original fj40 power steering box to a fj40

Tech Talk for Cruiser owners.

Moderators: toaddog, Elmo, DUDELUX

Post Reply
Posts: 13
Joined: Wed Feb 23, 2005 11:02 pm
Location: Far South Coast NSW

retro fitting an original fj40 power steering box to a fj40

Post by azzyfj45 »

Has any one actually fit an original fj40 power steering box to a standard steering fj 40/45??


IF I have a standard steering fj45, are any of the parts like the drag link(Diff part number) and other parts of the steering gear going to be different?
I know the end assembly for the steering drag link(for pitman arm) is different, are any of the rods different etc??

Such as:
End sub assy, steering drag link (for pitman arm)
non power steering part number 45046-60010- ,where as with power steering its 45430-60030

and also the shaft sub assembly,steering main after the steering wheel has different part numbers inside the steering tube?

(shaft sub assembly,steering main)
without power steering 45201-60034
with power steering 45201-60071



Does power steering have a different steering shaft?? (the shaft the steering wheel is on)


regards Azzy

I'd appreciate an answer from someone who is informed or has done this conversion.
I have a original fj40 power steering setup to fit so I'd rather not enter into using fj60 boxes etc....

thanks again Aaron
Posts: 6029
Joined: Tue Dec 24, 2002 9:34 pm
Location: South Australia

Post by bad_religion_au »

ask Bj42turbo off this board i know he did it recently

60 series power steer comes into it's own on 33+ inch tires, due to the rod that runs along the chassis being eliminated.

if planning 33's or smaller, don't worry about it
Spit my last breath
Posts: 3073
Joined: Sun Jul 27, 2003 5:37 pm
Location: Mornington Peninsula, Victoria

Post by bj42turbo »

As Bad relig said I recently did this exact same thing, the only thing i needed to change was the box its self obviously and the steering shaft.

BJ
Posts: 860
Joined: Mon Aug 02, 2004 3:11 pm
Location: AUS

Post by scotto »

Yep the arms from the steering box right down to the swivel hubs dont change..
www.3rdrock4x4.com
Posts: 438
Joined: Thu Jun 24, 2004 4:58 pm
Location: wollongong

Post by Stackson45 »

True about the steering column shaft (whatever it's called) - although i think i had to swap the drag link (is that what you call the rod from the steering box arm to the idler box?), i used 60 series pump of the 2H, trimmed down my fan to miss the pulley, had my bottom radiator outlet moved, new pressure line, re-used the old return lines, also used a 60 series remote reservoir.
The box came out of a BJ42, 3B eng, and the pump was too much work to mod to fit (i got scared).

Although it worked fine in the shorty, with 31's, it won't turn standing still with 35's. Must have this looked at one day, (prob start a thread too), but once you move the tiniest bit it works like normal power steer - very much good.

I can take pics if you need them - although someone else did a similar conversion with pics on here somewhere - hang on, i think that was using 60 series box...?...

Cheers
Rob

PM if you want pics and which bit you want a pic of.
Post Reply

Who is online

Users browsing this forum: No registered users and 25 guests