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shaved rear diff

Tech talk for Hilux

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shaved rear diff

Post by redzook »

shaved my rear diff today

got around 1 1/8" extra clearance
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Post by redzook »

mark where to cut :D

its always scary cutting it out :lol:
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Post by redzook »

i got it done and back on its wheels but it is cold and dark out side
so ill get some finished pics tomorrrow

thanks to scrapin' for helping me put the diff back under :cool:
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Post by HEY CHARGER »

Thats the goods , you got 1 1/8" thats a shit load ....
I think i may have to do something like this aswell :cool: :cool:
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Post by beanz2 »

Looking good. I'd like to do this some day to my cruiser diff. How did you determine how much can be safely removed before the new plates hit the crown gear?

Dave
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Post by redzook »

remeasured this mornin only gained an 1"

but is should also slide alot better now :cool:
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Post by redzook »

that is all
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Post by redzook »

beanz2 wrote:Looking good. I'd like to do this some day to my cruiser diff. How did you determine how much can be safely removed before the new plates hit the crown gear?

Dave
i put the center in and then tacked the middle plate (if u get your head down on the side u can see through it) i left about 6mm gap (i wanted a bit more oil to fit in the rear diff since it is my daily driver)

i only went about 3mm in the front diff cos it is only used offroad
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Post by bazooked »

so did ya put ur drain plug back in?
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Post by redzook »

bazooked wrote:so did ya put ur drain plug back in?
i replaced the 2 bottom studs with bolts so i just pull them to drain oil :)
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Contact hypo

Post by hypo »

loox good Timmy boy...... nice clean work
:finger: HYPOFAB :finger:

Thanks to:

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Post by beebee »

Just a tip peoples.....

After a couple of years using your bottom two bolts as drain plugs, you'll find that you'll begin to strip the thread from the housing and the diff will constantly weep. I ended up putting in some helicoils to restore the threads and they're much better now. Next diff I do, I'll throw the helicoils in from the start.
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Post by beanz2 »

Thanks.

1 inch clearance gain is still quite a bit. It's like going from a 35" tyre to a 37".

Dave
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