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80 series steering HELP

Tech Talk for Cruiser owners.

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Posts: 82
Joined: Thu Jan 13, 2005 6:45 pm
Location: Brisbane

80 series steering HELP

Post by red80 »

Has anyone rebuilt one of these and how the f#@k do you get the worm shaft ball bearings back in. They support the screwed shaft in the piston assy. The book says not to remove the wormshaft (thats probably why :oops: ) but I had to replace the seal in the valve body so there must be a way of getting the bearings back in. Otherwise I will have to get another one from the wreckers $$$$
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udm
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Post by udm »

I have done mine awhile ago, but haven´t taken pics of the job :x .
It took me almost all day to figure out how it works and then I was able to put it back together, basically you have to insert the shaft, then drop balls (1 by 1 / 1 after another) into it and spinning the shaft slowly which will allow the balls to find there way in, while you are doing so, don´t leave gaps between balls while spinning shaft, this will ensure you get all the balls back in, then fill up the U/bridge section with remaining balls and bolt it back on to the piston (or whatever it´s called).
It is a little more complicated than that, but mess around with it for a while until you understand how it works.

Ulises
Ulises

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box

Post by MUD80D »

for this section i used a small amount of grease to hold the balls in U/bridge section with remaining balls and bolt it back on to the piston (or whatever it´s called).
just put a small amount of grease to hold the balls but not to much i have done this to 3 steering boxes now so i have 3 boxes for spares and you can buy the seal kits from ebay quite cheep
Reece
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Post by red80 »

The allen key socket you need to remove (to get the piston out) on the top is rooted :bad-words: , got the sh#ts and tried to carefully drill it out but no good so it looks like a trip to the wreckers. Thanks for the replies
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udm
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Post by udm »

red80 wrote:a trip to the wreckers.
You do realize that a trip to the wreckers would probably cost you about $500/$800?????
Ulises

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Post by crosswire »

udm wrote:
red80 wrote:a trip to the wreckers.
You do realize that a trip to the wreckers would probably cost you about $500/$800?????
Yup - the 80 series power steering parts are starting to get low on supply pushing the prices through the roof. Don't expect to get out of this cheaply!
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Joined: Thu Jan 13, 2005 6:45 pm
Location: Brisbane

Post by red80 »

yep best price was $440 I think I will try and helicoil it if I can and just buy new plunger parts.
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