Outer Limits 4x4 Board

finally cut my rears for 35s an the weekend



to fill the gaps in the doors we slotted the inner steel skin of the door and panel beated it out to touch outer skin then folded the tabs around the steel inner and sikaflexed and welded the gaps 1 side is a tad rough but will be covered by rubber (we got drunkbefore doin the second side

Good wok

as a matter of interest, we beat/folded back the guards on the Disco without slitting them. Simply draw a guide line above the cut, say 15mm above, use a heavy bolster at the back along the line and hammer and beat it back to where you want.

The alloy is so maleable that it will shape up fine without shearing or splitting, and avoids the need to fill those gaps and secure the tabs somehow. Try it next time. We beat/folded the guard lip back 15mm after cutting, which was enough to provide good strength. You can adjust by further beating if the line is not quite right.

that would have been the go will probly be cuttin out more next year so will give it a go

where are the flex pics

looking good