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EL Falcon ALT Into Sierra 1.6 with pics

Posted: Sun Dec 21, 2008 9:01 am
by wideaz
can anyone fit me up a el falcon alt upgrade to my zook
will pay good money to get it fitted
any one knows how to do it
how much im in melbourne
thanks

Posted: Sun Dec 21, 2008 9:45 am
by ajsr
dude they bolt straight in
these are good things to do yourself to learn about cars.
cheers andrew

Posted: Sun Dec 21, 2008 9:54 am
by 86slowsierra
dont you have a 1.6 now?
im not sure if this mod will be as easy as a 1.3.

EL alternator

Posted: Sun Dec 21, 2008 10:02 am
by BOGFROG
It's an easy job Wideaz all the info you need is on here and you'll get more satisfaction from having a go yourself just gather all the info and parts you need and give it a crack! Here is the info you need:

http://www.outerlimits4x4.com/ftopic137417.php
http://www.outerlimits4x4.com/phpBB2/vi ... p?t=116388
http://www.outerlimits4x4.com/ftopic79826.php

Read thru this lot and you should have a firm grasp on doing this mod.

Cheers Robb.

Posted: Sun Dec 21, 2008 10:16 am
by wideaz
thanks guys

yeah i have the 1.6 so i wonder if this will be any different
any one done this mod on a 1.6 carby

Posted: Sun Dec 21, 2008 8:40 pm
by Superduki
yeah I did the swap on my old 1.6 carby vit donk in my sierra. It was a straight bolt up practically, and I just changed the plug on the alternator, and all was good. I left the extra wide pully on the alternator, cause the vit donk is only a 4 rib wide or something like that?
Have a go mate, you will learn first hand then!

Cheers Superduki.

Posted: Mon Dec 22, 2008 8:26 am
by wideaz
thanks superduki thats exactly what i needed to know
i will do this mod asap
also i got quoted 285 dollars for a brand new one
so i take it everyone got one at the wreckers
cheers

Posted: Mon Dec 22, 2008 8:43 am
by Gwagensteve
Yep - wreckers are the go.

Steve.

Posted: Mon Dec 22, 2008 8:54 am
by wideaz
thanks steve got one already 70 bucks with 1 month warrenty

Posted: Mon Dec 22, 2008 9:36 am
by wideaz
change of mind actually im paying 100 bucks with 3 months warrenty and its the 110amp mitishibisnt ghia el fairmony alt

just wondering i need the v pulley alt dont i
reading the bible threads say the v pulley is the one i need and it doesnt matter if is a short pulley or long pulley cause my belt will fit on either way
correct???????????

Posted: Mon Dec 22, 2008 9:42 am
by Gwagensteve
Are you sure you need a v pulley? I thought coilers had Multi V stock, and you have a vitara motor and these are often (always) multi V?

It's an easier (and better) job if your existing alternator is multi V - multi V belts cope with the load of the big alternator better.

Steve.

Posted: Mon Dec 22, 2008 9:47 am
by wideaz
ok ill get the mulity v pulley on the alt
i dont know what my 1.6 has ill check tonight
i just dont want to brake belts like some people have
i cant believe it clears everything fine just redrill and bolt in
this is a great upgrade

all i know is when i looked at it the sticker says mitishibshi 50a
i dont need this upgrade but thought it would be good to have
more charge power is always good to have

Posted: Mon Dec 22, 2008 10:03 am
by Gwagensteve
All the 110A alternators are multi V - you have to swap it to single V if that's what your block runs.

a single V belt is definitely marginal with the 110A alternator.

Steve.

Posted: Mon Dec 22, 2008 10:26 am
by Moph
Single V may be marginal but I've done 5000k's on mine with no stretch or noticeable signs of wear thus far. I do carry a spare though, just in case ;)

Posted: Mon Dec 22, 2008 10:37 am
by Gwagensteve
I've struggled with belt slip.

Note also that falcons use a wider belt than suzuki, so a suzuki belt doesn't fit 100% properly in the falcon pulley.

Steve.

Posted: Mon Dec 22, 2008 8:05 pm
by wideaz
boys you wont beieve it

the falcon alt with 110amps bolted up straight away
no redrilling no machineing no new bolts

just changed the wire connections and used my original bolts and new belt

whole thing cost $150 with 2 new belts
took 1.5 hrs to do

now the zook starts like its on steriods all my lights winch thermo all work great with out any drop in revs or voltage
highly recommend

Posted: Mon Dec 22, 2008 8:23 pm
by Moph
Gwagensteve wrote:I've struggled with belt slip.

Note also that falcons use a wider belt than suzuki, so a suzuki belt doesn't fit 100% properly in the falcon pulley.

Steve.
Hmmm. Never noticed that before, but just checked and you're right - Falcon pulley is maybe 1 - 1.5mm wider. Belt still seems to jam in there okay though.

Haven't had any audible belt slip and I'm pretty picky with squealing bits on my cars. Am running the EL Fairmont Ghia 110A alt - not sure if it's maybe higher quality / turns more freely than the Falcon 100A???

Posted: Mon Dec 22, 2008 8:49 pm
by ajsr
wideaz wrote:boys you wont beieve it

the falcon alt with 110amps bolted up straight away
no redrilling no machineing no new bolts

just changed the wire connections and used my original bolts and new belt

whole thing cost $150 with 2 new belts
took 1.5 hrs to do

now the zook starts like its on steriods all my lights winch thermo all work great with out any drop in revs or voltage
highly recommend
meet our new DIY convert wideaz. There will be no stopping him now
;)

Posted: Mon Dec 22, 2008 9:26 pm
by smileysmoke
pics :D :armsup:
no mods to the top bracket? good stuff

Posted: Mon Dec 22, 2008 9:47 pm
by just cruizin'
wideaz wrote:now the zook starts like its on steriods all my lights winch thermo all work great with out any drop in revs or voltage
highly recommend
Please note the alternator makes no difference to the starting capability of your engine, it's all battery baby yeah.

Posted: Tue Dec 23, 2008 7:11 am
by wideaz
maybe my batterys werent getting aenough charge now its starts better

ill get the pics tonight up for you all

yeah no mods to the bracket at all no mods anywhere just had to join the wires and it started perfectly
didnt have to change wires fuses regualtors and i had no problems with my battery lights staying on or not coming on it went smooth as
one of my best mods to my zook

here are the pics

Posted: Tue Dec 23, 2008 2:27 pm
by wideaz
NO MODIFYING ANTHING BUT WIRES DIRECT BOLT IN FOR 1.6

Image

Image

Image

Image

Image

Image

Image

Image

Image

Image

Posted: Tue Dec 23, 2008 2:36 pm
by ajsr
man thats one pretty engine bay
never seen one so clean on a zook ;)

Posted: Tue Dec 23, 2008 2:56 pm
by mnemonix
He must use that special carwash they've been promoting at maccas drivethrough.

Posted: Tue Dec 23, 2008 4:21 pm
by RockHopper
ajsr wrote:man thats one pretty engine bay
never seen one so clean on a zook ;)
U hav'nt seen mine then. Detailed to within an inch of it's life ;) I don't like to get my hands dirty when I'm working on it :roll:

Posted: Tue Dec 23, 2008 7:25 pm
by PCRman
lol came this close to new posting instead of reply.

Wideaz, looks good
Could you post a closeup pic of the ford sticker showing the part number and other details, it is visible in your third photo? Cheers

Also I'm trawling through all the 4pk bosch and ingram alternators to try and find a pulley that will fit on the ford alternator and allow a better fit than a 4pk belt on a 6pk pulley. Can anyone tell me the shaft diameter of the ford alt?

I may even find an different alt that comes stock with a 4pk pulley and is still a direct bolt up.

Posted: Wed Dec 24, 2008 9:30 am
by wideaz
Image

Posted: Wed Dec 24, 2008 11:28 am
by germo
well done wideaz!

you ok!

untill you start to dribble again!

but for now your doing good!
good tech!

ashley

Posted: Thu Jan 08, 2009 1:19 pm
by zookeenie
just make sure the pulleys are square to each other,as they are wider than the belt..if not the belt may drift under load and high revs ,and end up throwing off..TEARS!! ;)

Posted: Thu Jan 08, 2009 8:05 pm
by tails83
can you tell us the wiring for futre refernce. or what you did.

cheers

tails.