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intercooling 4.2 turbo diesel gu

Posted: Wed Sep 02, 2009 8:42 pm
by J.Dixon80
wat results do i get out of it? and anyone got any advice on how to put one on. picked up a factory top mount 4.2 intercooler and want to install it over the w/e. just need some pics of how to plumb it all up, and will need to hack into the bonnet,

any advice is much appreciated

Posted: Thu Sep 03, 2009 7:13 pm
by Tomo_89
My best advice would be to SEARCH... other than that just bolt it up.. all the holes should be the same and then just get some pipes made up or get some old ones from a wrecker and hook it up. simple..

Posted: Thu Sep 03, 2009 7:32 pm
by neilpatrol
If yours in pre 2003 it will fit but u will have to modify the support brackets on the radiator support as the 1998-2002 non intercooled had a wider radiator.

Posted: Fri Sep 04, 2009 7:57 pm
by J.Dixon80
so i got the intercooler on and running. no hole in the bonnet yet. but been driving it around, it seems to boost up a lil bit later and ive lost 1 psi of boost to bring it back to 9 psi, any thoughts?????

Posted: Fri Sep 04, 2009 9:41 pm
by neilpatrol
U will always loose a bit of boost pressure through an intercooler, you will have a bit more lag as you have lengthened the intake charge airs path.

Posted: Sat Sep 05, 2009 12:15 am
by J.Dixon80
ohk yeah fair enough. well was thinkin of runnin more fuel through now and turnin the boost up to around 14, 15 psi, is this pretty safe to do now?

Posted: Sat Sep 05, 2009 2:34 pm
by neilpatrol
Should handle it no worries.