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hilux cv problems

Posted: Mon Oct 05, 2009 4:27 pm
by barnsy
im in the process of rebuilding my hubs on my 88 hilux and in the process found something that i hope some of you guys can help me on.
soo i had undone the top hub bearing cap to remove the steering arm and was in the process of removing the manual locking hubs i started tapping the outside to try and loosen the collets and the whole hub falls off the knuckle. when i look inside i find a spread out circlip that had fallen off the axle and was sitting in the bottom of the knuckle and was extremely worn also there where wear markes around where the bottom bearing sits and on the cv itself where i found the circlip also the end of the axle was rounded where it looks like it has gone into the cv too far and was rubbing on the inside.
soo what i think has happened is the circlip has fallen off the axle allowing it to slide too far into the cv the circlip has been stuck between the cv and knuckle housing leaving wear marks on both.
my questions are does this sound possible?
what do you recon would cause this to happen as the groove where the circlip goes looks good and isnt rounded. would it just be bad luck?
is there anything i should do to stop it happening again?
and ive posted some picks soo you guys can have a look. but should i re use the cv or should i be replacing it because of the wear?
hope all this makes sense. any feedback would be appreciated.
cheers sam
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Posted: Mon Oct 05, 2009 6:36 pm
by barnsy
another thing i wanted to ask is if i replace hub bearings can i use the old shims and the adjustment will be right as i dont have the tools to set them up or will i have to re shim it with new bearings?
cheers sa,

Posted: Mon Oct 05, 2009 6:47 pm
by bj on roids
hold your sh!t 1 metre from the camera :finger:

Posted: Mon Oct 05, 2009 7:10 pm
by bj on roids
I'd keep the housing and probably ru the CV if it doesn't look too bad...

Posted: Mon Oct 05, 2009 7:11 pm
by bj on roids
That housing would be fine, just linish down any sharp edges or anything.

Posted: Mon Oct 05, 2009 7:19 pm
by barnsy
the one main thing i was concerned about was where the bearings run on the cv if they run over the damaged spots and if the damage would weaken the cv at all?