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What is the construction of factory 80 series radiators

Posted: Sun May 30, 2010 8:46 pm
by fester2au
Guys it would appear that the factory radiators are plastic tanks and ally cores is that correct. With the paint all over mine it's hard to tell for sure but I see the tanks are crimped in place with a stainless crimping band but can't see if the core and end plates are ally or brass/copper.

My tanks whilst not leaking are looking a bit old so whilst I have it all apart (truck not radiator) I'm toying with welding on new bigger ally end tanks to give a little more capacity and also redesign a little to suit the shrouding I want to use for the Ford thermos. I don't however want to crack the seal to find I can't weld it in case I can't get them to reseal properly. Down the track I would look at makign a whole new radiator but for now I just want to do a bit of an experiment with the factory core if I can.

Anyone see any problems or benefits in going to a cross flow core in the original location when it comes to a new core.

Posted: Mon May 31, 2010 4:35 pm
by TheBigBoy
If its got plastic top and bottom, its alloy core mate. Same if the mounting of it. If it has the 2 peice matal side mounts its factory plastic and alloy.

Posted: Mon May 31, 2010 5:16 pm
by fester2au
Thanks, that's what I expected but just wante dto confirm before pulling apart. With 10 owners (slight exageration) worth of black paint on it it's hard to tell. I know the more modern radiators generally have the alloy end cap serated and pinched over to make seal, haven't worked on one that uses a stainless crimping band.