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aluminum bullbar to winch bar ???

Posted: Sun Sep 05, 2010 5:11 pm
by gqmudder91
hey sa guys have a aluminum bullbar and i was talking to fester out at minden in brisbane and he was telling me bout how u can put a bit of steal to the chassis as a cradle to hold the winch but he could not give me details so was wandering if it can be done i have some 5mm steel around the house i can use so my question is can it be done ? if so how ? and how do u go about sticking to the chassis ? cheers

Re: aluminum bullbar to winch bar ???

Posted: Mon Sep 06, 2010 5:44 pm
by gqmudder91
is it possible to do it have people done it any pics

Re: aluminum bullbar to winch bar ???

Posted: Tue Sep 07, 2010 5:02 am
by pigletracing
ITS JUST A CUSTOM WINCH CRADLE.
# TAKE YOUR BULL BAR OFF.
# MAKE A STEEL WINCH CRADLE THAT WILL BOLT TO YOUR CHASSIS & FIT INSIDE YOUR BULLBAR.
# BOLT THE WINCH & FAIR LEAD TO THE CRADLE.
CUT THE BULLBAR OUT TO FIT THE FAIRLAED ROLLERS (some bars you can bolt the fairlead over the top of the alloy bar & threw the cradle. Factory GU bars need to have the "hole slots" cut out.
# RE FIT THE BULLBAR BACK OVER THE CRADLE & RE-BOLT TO THE CHASSIS

# BASICLY ITS A STEEL WINCH CRADLE THAT IS BOLTED DIRECTLY TO THE CHASSIS(using the bullbar mounting points in the chassis) TO HOLD THE WEIGHT & STREGNTH OF THE WINCH.
THE ALLOY BULLBAR SITS BACK OVER THE TOP BASICLY JUST FOR COSMETICS, CAUSE YOU DONT WANT TO HIT ANYTHING WITH AN ALLOY BULLBAR (but there better then nothing) :D

Re: aluminum bullbar to winch bar ???

Posted: Tue Sep 07, 2010 8:30 am
by 98lux
Can't you just rivet it on :armsup:

Re: aluminum bullbar to winch bar ???

Posted: Tue Sep 07, 2010 10:44 am
by Bush65
My disco had a TJM alloy bar when I bought it. To fit a low mount winch that I had, I bought the TJM winch cradle that is made for the bar.

Much as Piglet described above, the cradle fits behind the bar between the chassis mounts for the bar. The winch mounting bolts go through both the bar and cradle.

These are a couple of pics that could help.

Image
Image

Re: aluminum bullbar to winch bar ???

Posted: Tue Sep 07, 2010 11:48 pm
by Jeepo
I had one made up years ago for a MQ with an alloy bar, I only used it a few times, but no problems. Sorry no pics. It was just 3 pieces of steel welded together in a [ shape then bolted between the chassis, then cut and drilled for the winch to fit.

Re: aluminum bullbar to winch bar ???

Posted: Wed Sep 08, 2010 9:13 am
by gqmudder91
sweet gonna get a start on it this weekend hopefully post back up here if i need help cheers

Re: aluminum bullbar to winch bar ???

Posted: Fri Sep 10, 2010 6:08 pm
by want33s
It'll be fine as long as you use enough rivets....

Re: aluminum bullbar to winch bar ???

Posted: Fri Sep 10, 2010 8:49 pm
by 5inchgq
Keep us updated.
Pics would help to. :armsup:

Re: aluminum bullbar to winch bar ???

Posted: Sat Sep 11, 2010 6:01 am
by pigletracing
also check your bull bar type, some TJM alloy bars cameout with a seperate steel winch cradle to suit each bar, that can still be purchaced for around $200

Re: aluminum bullbar to winch bar ???

Posted: Sat Sep 11, 2010 10:41 am
by gqmudder91
it is a arrow brand bull bar down at syndy and will do with pics bout to start it now

Re: aluminum bullbar to winch bar ???

Posted: Sat Sep 11, 2010 11:46 am
by gqmudder91
MAKE A STEEL WINCH CRADLE THAT WILL BOLT TO YOUR CHASSIS & FIT INSIDE YOUR BULLBAR



does it bolt to the bullbar ? cause on mine i got a plate that joins the bullbar to the chassis so it is removeable do i bolt it there or just have it staight ?

Re: aluminum bullbar to winch bar ???

Posted: Sat Sep 11, 2010 9:21 pm
by Geoffro
It has to bolt to the chassis rails, use the same mounts your bullbar use.If you bolt it to the bullbar you will tear your winch off the bar.
from Geoff

Re: aluminum bullbar to winch bar ???

Posted: Sun Sep 12, 2010 9:25 am
by pigletracing
Geoffro wrote:It has to bolt to the chassis rails, use the same mounts your bullbar use.If you bolt it to the bullbar you will tear your winch off the bar.
from Geoff
exactly.. X 2

Re: aluminum bullbar to winch bar ???

Posted: Sun Sep 12, 2010 3:21 pm
by gqmudder91
yer i no that but wat i am saying is my bullbar bolts to the chassis and then a plate which then bolts to the bullbar so my question is do i bolt it to the chassis and the bullbar or just the chassis ? sorry for not wording it right