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Transfer Case Seal

Posted: Sat Jun 11, 2011 8:03 am
by cruise75
Transfer case is leaking from case to front diff. Is this hard to replace by myself and what is the best way to attack it? Cheers

Re: Transfer Case Seal

Posted: Sat Jun 11, 2011 2:00 pm
by thehanko
assuming its a 75???

I haven't done a 75 specifically before, but if its like the others i've done, undo the drive shaft and remove it. get a rattle gun onto the big nut on the flange and remove. carefully prise out seal and refit carefully.

Re: Transfer Case Seal

Posted: Sat Jun 11, 2011 3:58 pm
by cruise75
93 model

Re: Transfer Case Seal

Posted: Sat Jun 11, 2011 5:20 pm
by RAY185
If it's the early split case, as above. If it's the later fzj/hzj75 case then the case has to be dismantled to get to the front output seal.

Re: Transfer Case Seal

Posted: Sun Jun 12, 2011 4:32 pm
by cruise75
So by splitting the case this would mean buying the full seal kit with bearings and seals, yes?

Re: Transfer Case Seal

Posted: Sun Jun 12, 2011 4:59 pm
by RAY185
cruise75 wrote:So by splitting the case this would mean buying the full seal kit with bearings and seals, yes?
It's wise idea yes since you have it all apart.

Re: Transfer Case Seal

Posted: Tue Jun 14, 2011 11:34 am
by cambo-84
I rebuilt my transfer on my 75 a while ago, wasn't too hard.

I just bought a good detailed workshop manual and it all made sense once i split the case. took a few pics before i pulled things apart which helped.

Re: Transfer Case Seal

Posted: Tue Jun 14, 2011 4:05 pm
by cruise75
Thanks 4 the advice. Will tackle it in a couple of weeks. Cheers