Headlight upgrades, my experience.
Posted: Thu Oct 06, 2011 7:17 am
Hi all,
I was recently contacted by another Outers member to find out some information on upgrading the lights in his 4wd. I then realised that this information should be shared with everyone on here so, to save me retyping all of it i will just post the letters i wrote:
** Initial letter
Hi Outers member,
Yeah i have spent a lot of time and money playing with different globes, relays and wiring setups.
I first started with an HID h4 set for the 80 and my father’s troopy. These were absolute rubbish and there was a website i previously had bookmarked (gone now and can’t find it) which was published by a physicist explaining the shortfalls of HID technology, the globes and the light they emit. Long story short, they were dangerous.
I then set to making my own incandescent setup. Ultimately, i found that the cheap ($10-$25) 100w-150w globe you can buy from Autopro etc. are unreliable and only last for about 1-2hrs. This begins to get expensive when you have an 80 series and 4 headlamps! So, I decided to bight the bullet and buy a set of the ipf fatboy xenon globes, which you speak of, and haven’t looked back since. I have four of them in my 80 and 2 in the troopy. They have been there for about 3 years now and i do a lot of night driving. They produce good light to the extent that my driving lights are now pretty much redundant. They do seem to burn hotter than stock globes but i have not had any issues with the lenses however, they do burn cooler than the cheap-high wattage-globes (memory is hazy but i think i melted a couple of plugs). To take advantage of the extra power i put a set of ipf reflectors in, the old ones were dusty inside.
One last thing that I have considered and I will end up doing in the future (after my ls2 is in) is the redundancy system on the Landcruiser for the headlights. The left and right headlights on most trucks (with factory wiring) have left and right circuits i.e. wiring, relays, fuses etc. so that if one component of the system fails you don’t lose all you’re lights, just half of them. To remedy this you would essentially need to make two whole loom upgrades for the left and right sides with separate relays and fuses etc. that way you would retain the factory reliability and safety. There are no aftermarket manufactures of loom upgrade kits that i know of that take this into account, which is unfortunate because from a legal perspective i think that they would then become liable.
Hope that helps you in some way. I can dig out some pics of the wiring setup etc. if you are interested.
Best regards,
David.
P.s. I found that website. It’s very interesting the things he says:
http://www.danielsternlighting.com/tech ... sions.html" onclick="window.open(this.href);return false;
** and second letter on where to get parts:
Trying to find IPF equipment anywhere other than ARB has been difficult for me in the past. So i must admit that i payed the ARB price for the globes and reflectors – that is all. Everything else i made myself. I purchased solid state relays, wire, connecters and fuse holders from Jaycar and new H4 connectors from Repco and then soldered it all together myself. It was a bit tricky though to get them to switch properly – a diode fixed that though.
If you are interested in making your own setup i still have the wiring plans i used too.
Use good quality gear for everything because the slightest voltage drop can reduce the lights performance dramatically.
Cheers, David.
As i said in the letters i am happy to help with pictures/diagrams of wiring.
-D.
I was recently contacted by another Outers member to find out some information on upgrading the lights in his 4wd. I then realised that this information should be shared with everyone on here so, to save me retyping all of it i will just post the letters i wrote:
** Initial letter
Hi Outers member,
Yeah i have spent a lot of time and money playing with different globes, relays and wiring setups.
I first started with an HID h4 set for the 80 and my father’s troopy. These were absolute rubbish and there was a website i previously had bookmarked (gone now and can’t find it) which was published by a physicist explaining the shortfalls of HID technology, the globes and the light they emit. Long story short, they were dangerous.
I then set to making my own incandescent setup. Ultimately, i found that the cheap ($10-$25) 100w-150w globe you can buy from Autopro etc. are unreliable and only last for about 1-2hrs. This begins to get expensive when you have an 80 series and 4 headlamps! So, I decided to bight the bullet and buy a set of the ipf fatboy xenon globes, which you speak of, and haven’t looked back since. I have four of them in my 80 and 2 in the troopy. They have been there for about 3 years now and i do a lot of night driving. They produce good light to the extent that my driving lights are now pretty much redundant. They do seem to burn hotter than stock globes but i have not had any issues with the lenses however, they do burn cooler than the cheap-high wattage-globes (memory is hazy but i think i melted a couple of plugs). To take advantage of the extra power i put a set of ipf reflectors in, the old ones were dusty inside.
One last thing that I have considered and I will end up doing in the future (after my ls2 is in) is the redundancy system on the Landcruiser for the headlights. The left and right headlights on most trucks (with factory wiring) have left and right circuits i.e. wiring, relays, fuses etc. so that if one component of the system fails you don’t lose all you’re lights, just half of them. To remedy this you would essentially need to make two whole loom upgrades for the left and right sides with separate relays and fuses etc. that way you would retain the factory reliability and safety. There are no aftermarket manufactures of loom upgrade kits that i know of that take this into account, which is unfortunate because from a legal perspective i think that they would then become liable.
Hope that helps you in some way. I can dig out some pics of the wiring setup etc. if you are interested.
Best regards,
David.
P.s. I found that website. It’s very interesting the things he says:
http://www.danielsternlighting.com/tech ... sions.html" onclick="window.open(this.href);return false;
** and second letter on where to get parts:
Trying to find IPF equipment anywhere other than ARB has been difficult for me in the past. So i must admit that i payed the ARB price for the globes and reflectors – that is all. Everything else i made myself. I purchased solid state relays, wire, connecters and fuse holders from Jaycar and new H4 connectors from Repco and then soldered it all together myself. It was a bit tricky though to get them to switch properly – a diode fixed that though.
If you are interested in making your own setup i still have the wiring plans i used too.
Use good quality gear for everything because the slightest voltage drop can reduce the lights performance dramatically.
Cheers, David.
As i said in the letters i am happy to help with pictures/diagrams of wiring.
-D.