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td42 clutch swap

Posted: Sun Jul 29, 2012 6:00 pm
by Stoive
time has come to do the clutch in my GQ wagon, 4.2 diesel.
when i purchased the car i noticed the firewall had been bashed in on each side beside the bellhousing, i have repaired the dints as they were right on the seam causing leaks through the floor.
i have heard that belting the firewall in necessary to remove the box with the engine in the car to change the clutch, can anyone shed some light on this please?

i had a look through the bible and couldnt find anything, and the search doesnt work so if it has been covered before im sorry. dont cry just keep trolling
helpful replies would be much appreciated though

Re: td42 clutch swap

Posted: Sun Jul 29, 2012 6:53 pm
by Josh_525
shouldn't have to on a gq, I've done them before without any bashing. My old GU however wasn't even getting close without some serious bashing

Re: td42 clutch swap

Posted: Mon Jul 30, 2012 1:43 pm
by gu town
Its just a redneck way of doing it rather than loosening exhaust bolts and engine mounts etc. to let the back of the motor drop down to access those bolts.

Re: td42 clutch swap

Posted: Mon Jul 30, 2012 4:10 pm
by Stoive
excellent thanks guys, thats what i was thinking, tilt the motor down

Re: td42 clutch swap

Posted: Mon Jul 30, 2012 6:26 pm
by some_guy
If the car has a body lift the gearbox will come out easy and shouldn't require any belting

No body lift and you may have to massage the floor a bit to clear the starter motor hump and allow you to rotate the gearbox and get it out

Its also a lot easier with a hoist. If doing it on the ground its a lot easier to pull the motor out

Re: td42 clutch swap

Posted: Tue Jul 31, 2012 9:01 am
by MikeH
Just be careful, you NEED a serious transmission jack. the TD42 box is more than heavy enough to kill you.

Re: td42 clutch swap

Posted: Tue Jul 31, 2012 8:20 pm
by AFeral
Gearbox can be removed easly using an engine crane through the drivers door and in through the gear lever hole. I've managed this on my own. No smashing the floor pan required.

Re: td42 clutch swap

Posted: Wed Aug 01, 2012 2:18 pm
by gu town
AFeral wrote:Gearbox can be removed easly using an engine crane through the drivers door and in through the gear lever hole. I've managed this on my own. No smashing the floor pan required.

Awesome idea!

Re: td42 clutch swap

Posted: Wed Aug 01, 2012 7:26 pm
by nissannewby
I plan on doing it that way tomorrow :)

Re: td42 clutch swap

Posted: Sun Aug 05, 2012 6:37 pm
by 5inchgq
AFeral wrote:Gearbox can be removed easly using an engine crane through the drivers door and in through the gear lever hole. I've managed this on my own. No smashing the floor pan required.
That's exactly what I did when I put a new clutch in my truck. Just be careful when you lift it back up that the arm on the engine crane doesn't hit the rear vision mirror. :oops: