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worth shaving 40 series diff? YES! - build pics

Posted: Sat Mar 30, 2013 10:19 am
by Baja Burley
Putting 40s diffs under the lux and dont wanna lose too much of that awesome diff clearance from a lux,,

How much can be taken out of the bottom of a Toyota 40/60/80 Rear Diff??

Re: worth shaving 40 series diff

Posted: Sun Mar 31, 2013 11:41 pm
by V.W.Dave
15mm is what I have taken out of a 80 but it still has a few mm clearance.

Re: worth shaving 40 series diff

Posted: Mon Apr 01, 2013 9:34 pm
by SierraDan
15mm is 15mm you didn't have before.

Re: worth shaving 40 series diff

Posted: Tue Apr 02, 2013 9:54 am
by Baja Burley
That's exactly right. A shaved diff on 37" has the same clearance as a normal diff running 38.5"

I just wanted to know how much

Re: worth shaving 40 series diff

Posted: Tue Apr 02, 2013 3:04 pm
by SierraDan
Also can create a better surface to drag over shit when it does hit even if you dont gain heaps of clearance.

Re: worth shaving 40 series diff

Posted: Wed Apr 03, 2013 2:38 pm
by Struth
You can probably take about 20 to 25mm off a 40 diff, well worth the effort.

Re: worth shaving 40 series diff

Posted: Thu Apr 04, 2013 11:33 pm
by Baja Burley
Can anyone link me to a thread with pics of the process? I want to know how much to cut out to start with?

Re: worth shaving 40 series diff

Posted: Fri Apr 05, 2013 6:37 am
by brad 93hilux
There is pics of me doing my hilux one in my build up thread

Brad

Re: worth shaving 40 series diff

Posted: Fri Apr 05, 2013 7:46 pm
by SierraDan
I cut a small hole in the bottom, so i could see how far away the crown wheel was.
Then gradually cut away and put some 6mm on top to see my clearance till i was happy.
I also cut across the front, not just the bottom..

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Re: worth shaving 40 series diff

Posted: Thu Apr 11, 2013 6:09 pm
by Baja Burley
Awesome tech dude. Cheers for that.

What sort of clearance should I be aiming for? Obviously the less the better but what the minimum?

Re: worth shaving 40 series diff

Posted: Thu Apr 11, 2013 10:47 pm
by Baja Burley
I see you've cut and rewelded the diff cover as well.

Can this be done in a 40s and just rotate the carrier in the housing to make a high pinion? Or would that spin the wheels backwards?

Edit: I'm drunk... Of course it would

Re: worth shaving 40 series diff

Posted: Thu Apr 11, 2013 11:21 pm
by 80's_delirious
SierraDan wrote: Image
Goddamm!they are farken huge rims! Or its a puny Zook diff! :finger: looks funny as! :D

Re: worth shaving 40 series diff

Posted: Mon Apr 15, 2013 3:53 pm
by SierraDan
15x8 :lol:
Its a Vitara centre. Nearly Hilux size haha.

Re: worth shaving 40 series diff

Posted: Tue Apr 16, 2013 11:55 pm
by Baja Burley
After tearing down the 40 diff tonight I can confirm the clearance between stock housing and ring is 20mm.
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Re: worth shaving 40 series diff

Posted: Wed Apr 17, 2013 6:59 pm
by SierraDan
Toy 8" housing
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Re: worth shaving 40 series diff

Posted: Sun Apr 21, 2013 7:24 pm
by Baja Burley
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With the pinion pointed around 15* I picked up approx 20mm. Which I'm happy with. The inside rib/spine is to ensure the bottom surface doesn't deflect AT ALL. It's built with about 1mm clearance so it really has no room to move.

Re: worth shaving 40 series diff? YES! - build pics

Posted: Sun Apr 21, 2013 8:15 pm
by AFeral
Like the rib-spine, should stop any unwanted bending

Re: worth shaving 40 series diff? YES! - build pics

Posted: Sun Apr 21, 2013 8:52 pm
by SierraDan
Nice! Good work. I like the spine idea. Are you going to/did you weld up the inside too?

Re: worth shaving 40 series diff? YES! - build pics

Posted: Sun Apr 21, 2013 10:06 pm
by Baja Burley
Haven't welded the inside yet. I got a bit sick of working on it and went wheeling! I should get round to it