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shaved diffs

Posted: Tue Oct 19, 2004 8:55 pm
by dvast8
well thanks to sam at overkill my zook ( serria tin top ) has shaved front and rear diffs he took about 45mm off the front one and about 30mm off the rear one this means that on 30inch bfg muddies i have the same diff clearance as my mates one which runs 32 inch bfg muddies :twisted:

Posted: Tue Oct 19, 2004 9:19 pm
by toysuzi
hey dvast8
hows it going

i did the same i shaved n it made me look an inch longer :armsup:

if you want more inches shave it.

all jokes outter the way now.

how did the housing turn out ??

what was the cost per housing ?

any befor & after shots

daryl

Posted: Tue Oct 19, 2004 9:22 pm
by RB zook
daryl wrote:hey dvast8
hows it going

how did the housing turn out ??

what was the cost per housing ?

any befor & after shots

daryl


i second that ;)

Posted: Tue Oct 19, 2004 10:55 pm
by Barathrum
hmmm
i wonder if i could shave my vit diffs :?:

Posted: Wed Oct 20, 2004 12:43 am
by OVERKILL ENG
After doing Cam's diffs I have done my rear and gained 35mm. on 33 inch tyres I have 290mm from the pumpkin to the ground. :D
I will take some photo's.
I also have a Vit housing that we have done out of a car so i can get some close ups.
SAM

Posted: Wed Oct 20, 2004 1:34 am
by Barathrum
OVERKILL ENGINEERING wrote:I will take some photo's.
I also have a Vit housing that we have done out of a car so i can get some close ups.
SAM

excellent :D

clearance!

Posted: Wed Oct 20, 2004 7:33 am
by Damo
Did you touch the crown wheel at all Sam?

I had a bit of a look at this a while back and it didn't seems as though you'd be able to cut 35mm off because the crown wheel was already pretty close to the bottom of the housing.

Posted: Wed Oct 20, 2004 7:59 am
by HRZOOK
Does shaving your diff make them more prone to cracking or spliting in the case of a heavy hit?

HRZOOK

Posted: Wed Oct 20, 2004 8:02 am
by Damo
HRZOOK wrote:Does shaving your diff make them more prone to cracking or spliting in the case of a heavy hit?

HRZOOK


Not if they're welded up correctly. The process involves cutting off the round bottom of the housing and replacing it with a flat plate.

Posted: Wed Oct 20, 2004 8:55 pm
by antt
i took this pic of the front diff of my vitara that i shaved ;)

Image

seriously, this pic came from sam @ overkill

Posted: Wed Oct 20, 2004 8:58 pm
by OVERKILL ENG
Thanks again antt.
There is still 5mm of clearance between the crown wheel and the housing
SAM

Posted: Wed Oct 20, 2004 9:37 pm
by Midget
What did you guys do about the drain plug in the bottom?????

Jamie

Posted: Wed Oct 20, 2004 9:38 pm
by OVERKILL ENG
What drain plug :D

Posted: Wed Oct 20, 2004 9:48 pm
by Midget
Ok so you do away with the drain plug,How often do you expect to change the diff oil????

Posted: Wed Oct 20, 2004 9:51 pm
by OVERKILL ENG
not often we made the bottom centre stud into a bolt and drain it that way

Posted: Wed Oct 20, 2004 9:55 pm
by Midget
Oh ok very cool idea,I was starting to wonder if you did something like that or was going to use a vacuum pump...

Posted: Wed Oct 20, 2004 9:55 pm
by Damo
OVERKILL ENGINEERING wrote:not often we made the bottom centre stud into a bolt and drain it that way


Pfft, if you were a REAL man you'd just suck the old gear oil out with a straw :finger:

Posted: Wed Oct 20, 2004 9:58 pm
by antt
or use a drill then weld back over the hole when empty ;) :D :armsup:

Posted: Wed Oct 20, 2004 10:00 pm
by Damo
antt wrote:or use a drill then weld back over the hole when empty ;) :D :armsup:


But welding upside down sucks. It'd be best to flip the zook on it's roof to do that. :lol:

Posted: Thu Oct 21, 2004 7:35 pm
by Rhett
I shaved my front diff and have a touch over 280mm clearence but my 33s are fairly flat. Well worth it Id say. pics of mine in the topic hilux diffs on suzi diffs. ( i don't know how to link)