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ToughDawg Bigbore Adjustable Shocks

Posted: Mon Jan 17, 2005 8:08 pm
by LilBlkDuck
How long should I expect my shocks to last?
I upgraded to the 4way toughdog Adjustables (bigbores) 10months ago and now the rear left leaks oil ALL the time. Also the lower rubber is all but worn through. Strange that it's just the one unit.
I think it's a dud!
Has anyone else had issues. :?:

Posted: Mon Jan 17, 2005 8:35 pm
by up2nogood
Sounds like a job for:




Warranty man!!!!! :D

Posted: Mon Jan 17, 2005 8:52 pm
by morkz
have heard of similar problems all been warrantied.....

u shouldnt have any problems

Posted: Mon Jan 17, 2005 9:25 pm
by bogged
morkz wrote:have heard of similar problems all been warrantied.....
U shouldnt have any problems


but you shouldnt have to use warranty on these things all the time.. They shouldnt fail, you shouldnt 'hear similar problems'..... Ranchos are the same..

I say stick to proven things like OME, or KONI's...

Posted: Tue Jan 18, 2005 6:16 am
by MYTTUF
A bloke in the club had a similiar prob with his, took em back and had em replaced under warrenty which is good but as Bogged stated "it shouldn't happen!"
I hope mine last longer and are truoble free.

Posted: Tue Jan 18, 2005 6:44 am
by dumbdunce
no probs with mine but I only had about 10,000km on them when I flipped. got to keep the grease up to the poly end bushings or they flog out pretty quickly. is the integral bumpstop in the shock still good or has it been smashed? if you have the 6" shocks in a 5" lift or lower (or if it has sagged) they can bottom pretty hard even on fairly mild articulation. Any shock will break if you exceed its capacity for compression or extension, and being a twin-tube, foam cell shocker it is prone to overheating and seal failure, as is any other, if overheated by heavily laden/high speed driving on rough surfaces like corrugations.

as the others have said, they will warranty it without question, but that doesn't really solve your problem.

cheers

Brian

Posted: Tue Jan 18, 2005 8:17 am
by LilBlkDuck
Hey thanks... I'll talk to them today and see what they say.
One thought, if your supposed to replace shocks in pairs should I be pushing to get the other rear replaced as well? Or is that a myth...

Posted: Tue Jan 18, 2005 8:24 am
by dumbdunce
LilBlkDuck wrote:Hey thanks... I'll talk to them today and see what they say.
One thought, if your supposed to replace shocks in pairs should I be pushing to get the other rear replaced as well? Or is that a myth...


nothing to lose by trying to get the pair replaced, but I doubt they'll go for it - if the other one is good then it shouldn't be noticably different to a new one.

Posted: Tue Jan 18, 2005 8:24 am
by 1MadEngineer
had a good look at these, they certainly look thee beef, big tubes massive pistons/rods and .........
















rod eyes that are "just" tacked on. :shock:


then looked at some procomps next to them and they were welded fully.

Posted: Tue Jan 18, 2005 9:27 am
by bogged
1MadEngineer wrote:rod eyes that are "just" tacked on. :shock:

have heard this b4 around here on that.. major suspension component that could cause an accident, you would think they would spend $.0000000000000000001cents on extra weld...

Posted: Tue Jan 18, 2005 10:07 am
by Guy
bogged wrote:
morkz wrote:have heard of similar problems all been warrantied.....
U shouldnt have any problems


but you shouldnt have to use warranty on these things all the time.. They shouldnt fail, you shouldnt 'hear similar problems'..... Ranchos are the same..

I say stick to proven things like OME, or KONI's...



How did they get proven ??

Posted: Tue Jan 18, 2005 10:12 am
by dumbdunce
love_mud wrote:
bogged wrote:
morkz wrote:have heard of similar problems all been warrantied.....
U shouldnt have any problems


but you shouldnt have to use warranty on these things all the time.. They shouldnt fail, you shouldnt 'hear similar problems'..... Ranchos are the same..

I say stick to proven things like OME, or KONI's...



How did they get proven ??


driving to the shops every week and down to coast on holidays once a year. the hubs get locked in to back the boat down the ramp.

Posted: Tue Jan 18, 2005 10:28 am
by LilBlkDuck
Well 2,500Kms in two weeks of fully packed offroading in TAS is a pretty good test for the TD's, but why one side and not the other, especially in regards to the rubber bushy thingy wearing out.

So what's the alternative if you want an adjustable shock?

dumbdunce wrote: is the integral bumpstop in the shock still good or
Nah eveything is intact and fine other than Oil pissing out and the lower eyelet rubbers cracking up and perishing.
dumbdunce wrote:no probs with mine but I only had about 10,000km on them when I flipped.
Flipped?? You mean you installed them upside down?

Rang the retailer....
The Sales dude, said this is wear and tear, and happens, I dont agree, why are all the others still in perfect condition then?
Bottom line is I have to drop the truck in for them to pull the unit and send it off to be assesed, all the while I'm without my ride in the peak season! Did I mention that this really sucks! :cry:

Posted: Tue Jan 18, 2005 11:09 am
by bogged
love_mud wrote:How did they get proven ??

the 10's of thousands using them without issues...

Posted: Tue Jan 18, 2005 11:11 am
by bogged
LilBlkDuck wrote:Bottom line is I have to drop the truck in for them to pull the unit and send it off to be assesed, all the while I'm without my ride in the peak season! Did I mention that this really sucks! :cry:


Tell them you require a courtesy car while they do that.. That place that sells ranchos in castle hill, told difflock dan he could buy a new set of shocks while they sent the old ones away for testing... then if the old ones were fubar, he would have a spare set

Posted: Tue Jan 18, 2005 11:24 am
by dumbdunce
LilBlkDuck wrote:Flipped?? You mean you installed them upside down?


no, flipped the truck. unahppy days.

Rang the retailer....
The Sales dude, said this is wear and tear, and happens, I dont agree, why are all the others still in perfect condition then?
Bottom line is I have to drop the truck in for them to pull the unit and send it off to be assesed, all the while I'm without my ride in the peak season! Did I mention that this really sucks! :cry:


that's crap. if it's leaking, and within the warranty period, they should swap it without question. when it gets back to TD,, they won't even look at it, just chuck it in the warranty box and ship it back to the manufacturer.

Posted: Tue Jan 18, 2005 12:25 pm
by Guy
bogged wrote:
love_mud wrote:How did they get proven ??

the 10's of thousands using them without issues...


But at some stage they must have been new and unproven .. if we stuck to the tried and proven we never would have got away from the horse and cart.

Posted: Tue Jan 18, 2005 7:08 pm
by LowRanger
bogged wrote:
morkz wrote:


but you shouldnt have to use warranty on these things all the time.. They shouldnt fail, you shouldnt 'hear similar problems'..... Ranchos are the same..

I say stick to proven things like OME, or KONI's...


Koni maybe but we took 8 vehicles across the simpson and the only vehicles that didn't have any suspension problems were fitter with either Koni or Bilsteins.every vehicle that had OMEs fitted had at least 2 shocks fail and one had all 4 fail that required a backtrack to get the new shocks that had to be air freighted out.By the way Rancho is an internal subsidiary of Monroe that make OME shocks.So the rubbish is just piled out the same factory door under another name. ;)

Posted: Tue Jan 18, 2005 7:58 pm
by J Top
I used to sell OME, I liked them but Pajero rears would regularly fail under warrenty as would R50 Terrano rears, torn lower eyes.
I tried leaving the Paj lower mount bolt slightly loose with loctite in case tne bush was clamping too tight but still had them come back.
J Top

Posted: Wed Jan 19, 2005 11:28 am
by DiStuRBeD
that is ridiculous, telling you to buy another set, i hope that guy told him he should not have another set because the manufacturer was so incompetent.
all that sales guy would of been thinking of was the $

i had a real bad exp with auto alliance so have been put waaaaay off rancho's

go the koni's i think, every1 sings their praise

Posted: Wed Jan 19, 2005 5:46 pm
by muddyperils
Who is the NSW distributer for KONI shockies, any ideas???? Do they have a model for the 4" spring lifts???? found them by accident : www.toperformance.com.au

Posted: Wed Jan 19, 2005 6:48 pm
by grazza
I have Konis and have not had a problem. Also used them on my race car. Even so, I cant believe that they dont have a lot of good competition. A shock absorber is a pretty simple device - surely the dedicated offroad shock makers like tough dog, ome, etc, should cream Konis.
I have been wandering if choosing Konis was a good step with all the purpose-built offroad shocks on the market.

Really, is it the shocks or the vehicle suspension design thats the problem?

I would want to be sure that on a long trip the shockies would out last other components.