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Cut down Doors

Posted: Tue Jul 15, 2003 12:17 am
by bigsteve
My Doors are almost finished, just need some paint and all is sweet.

Big Steve

Posted: Tue Jul 15, 2003 6:40 am
by Damo
Looking good man. Is that cap pop riveted on there? what material did you use? What about the latch/lock mechanism, is it still in there? Do you just use the handle inside to open it?

Cmawwnn!!! :D

Posted: Tue Jul 15, 2003 7:00 am
by skippy
looking niiiiiiiiiiiiiiiiiice

Posted: Tue Jul 15, 2003 8:19 am
by stu
anythink tricky or did you just hack into them with a grinder (after removing the glass and stuff)

Posted: Tue Jul 15, 2003 8:41 am
by grimbo
nice Steve. I'll have to get some of the capping done too. Can you let me know where and how much to get them done as mine are a tad half arsed

Posted: Tue Jul 15, 2003 4:03 pm
by redzook
nice :D

Posted: Tue Jul 15, 2003 11:36 pm
by bigsteve
Damo wrote:Looking good man. Is that cap pop riveted on there? what material did you use? What about the latch/lock mechanism, is it still in there? Do you just use the handle inside to open it?

Cmawwnn!!! :D


I used 1.5 mm C channel 75mm wide and 25mm high.

The door lock for the inside handle links to a lever on top of the mechanism, I just cut a square outta the C Channel so that lever protrudes you flick it forwat=rds and the door opens.

Posted: Wed Jul 16, 2003 10:04 pm
by bigsteve
Poser shot with doors painted:

Posted: Thu Jul 17, 2003 6:38 am
by Damo
Damn i like hardtops... :D

Posted: Thu Jul 17, 2003 9:48 am
by skippy
uh-oh...damo's getting ideas again :finger: :D

Posted: Thu Jul 17, 2003 11:01 am
by Damo
skippy wrote:uh-oh...damo's getting ideas again :finger: :D


No way man, got enough on my plate at the moment :roll:

bigsteve, have you done anything with the door trims yet :?:

Posted: Sat Jul 19, 2003 1:18 pm
by bigsteve
Damo wrote:
skippy wrote:uh-oh...damo's getting ideas again :finger: :D


No way man, got enough on my plate at the moment :roll:

bigsteve, have you done anything with the door trims yet :?:


The doors didn't come with trims so I cut the right shapes out of stainless, and sprayed the whole lot black.

I have a pic of the insides and the door mechanism somewhere, will post em when I can find em.

Posted: Sun Jul 20, 2003 5:47 pm
by moose
did mine at work the other day !!!!!!!
no swearing or cussing !!!!!!!

I LOVE THE PLASMA CUTTER !!!!!!!! :finger: :D

doing the same as you steve , run the lever straight off the top of the latch !!!!!!

Im going ally checkerplate , top cover , & possibly trims !!!!!

dont know wether I wanna cut up me original trims !!!! :?

Posted: Mon Jul 21, 2003 12:09 am
by bigsteve
Pics of door mechanism

Posted: Tue Jul 22, 2003 11:31 pm
by bigsteve
Sorry, should have "Added", not "Edited"

Door mechanism shot above.

Steve

Posted: Wed Jul 23, 2003 12:41 am
by Guy
moose wrote:Im going ally checkerplate , top cover , & possibly trims !!!!!

dont know wether I wanna cut up me original trims !!!! :?


Is that cos they are the only strait bit of the Zuk left ??? :D

Posted: Wed Jul 23, 2003 9:04 pm
by moose
be nice , it has a very nice bright yello screen frame & roof !!!!! :D

Posted: Sun Jul 27, 2003 7:53 pm
by Rhett
Instead of useing the inside handle I moved the outside handle down below the lock and modifyed the bit of rod that connects them. Works like a charm. Did you have trouble with your door bein a bit flimsy after being cut? Thinken of fillen mine with space invader.

Posted: Sun Jul 27, 2003 7:58 pm
by Rhett
moose wrote:did mine at work the other day !!!!!!!
no swearing or cussing !!!!!!!

I LOVE THE PLASMA CUTTER !!!!!!!! :finger: :D

doing the same as you steve , run the lever straight off the top of the latch !!!!!!

Im going ally checkerplate , top cover , & possibly trims !!!!!

dont know wether I wanna cut up me original trims !!!! :?


I thought of usen checker plate but I rekend it would be a bit rough on the arm in comps. Then agin that could b me driven.

Posted: Mon Jul 28, 2003 2:52 pm
by Nook
Rhett. any chance of some closer pics....

Cheers

Posted: Mon Jul 28, 2003 7:09 pm
by Rhett
Il See if I can get a pic of the inside Nook. It could be a while I don't have a digital camera and Im not taking a whole film of my bodgy workmanship.

Posted: Mon Jul 28, 2003 10:28 pm
by bigsteve
Rhett wrote: Did you have trouble with your door bein a bit flimsy after being cut?


The doors a flimsy from the factory, the only support is wedged into the buttom and glued to the skin, I pop rivited it to the skin to tension it.

Posted: Mon Jul 28, 2003 10:54 pm
by Nook
Links to my Ally doors.... would prefer fibreglass like shorty 40 style from FRP....

http://img.villagephotos.com/p/2003-7/304083/Picture011.jpg

http://img.villagephotos.com/p/2003-7/304083/Picture008.jpg

Cheers