Outer Limits 4x4 Board

all of a sudden my hubs dont disengage - i have the exploded diagram and have since cleaned (numerous times) and put back on.

what happens is when i put back to free and the hub lights (dash dont go out - plus you can feel it in the steering wheel) i come back to the garage and take the freewheel hub part off and the clutch is still on the axel spline - it doesnt slide back out ??

are there any tricks or pointers i need to do to make sure when you turn to the free position it pulls the clutch off the spline !?!

thanks guys ......

found this good link - had a more detailed explanation on the clutch and tension spring - think i stuffed this part up .. will give it a go.

now heres the link for others !

http://www.off-road.com/toyota/tech/aisin/

http://www.pirate4x4.com/forum/showthre ... ht=rebuild

love the internet