Outer Limits 4x4 Board

I ripped off the plastic pos that was on there so I can get some chequer sill protectors bent up. THe plastic bit came off easy, but now I can't seem to work out how to get this bit off (see pic). Can't see any bolts or screws, so I am guessing it is glued on?

Any ideas, I bet i have missed sometihng....Pretty annoing for such a small thing.

they are spot welded on dude. you need to drill the welds out. if you look closely you can see them on the flat surfaces top and bottom about 100-150mm apart

Many people also just really carefully grind them off. Sam on NBS forum has a thread he just started on the same thing and in that thread someone has a pic of a very well done job which was painted over and dressed up etc..

i grind mine off because of rust

Spamwell or something like that, Is his forum name on here. Aka Sam, Has a little NT orange sierra in his avatar. Suck up to him nicely enough and he might show you how to do it.

Alternatively just go to: http://www.nbs4x4club.com/forum/viewtop ... &start=484

About the 6th post down.

I started it today. Easy as, except it came off fairly roughly. I didn't realise how soft the stock sills are Few dings in them now from the screw driver I levered it off a bit with when the weld wasn't completely drilled. Doesn't really matter though because it is all getting covered up again. Filled the tiny holes with gap filler and sprayed a bit of rust kill on it. I then folded the lip on the panels under the sill flat so the chequer will go under easy and fit nice. I'm sure she's going to look alot more bling after the little makeover.

Just finished the same thing due to rust a month or so ago...

http://pointnshoot.whoever.org/

first article off the rank...

beware that if you're replating with checkerplate or similar over existing sill... will become a rust trap again.

Spock

yeah i warped mine a little when doing it aswell.

they will turn out good once i have finished though

mine where full of rust i had tp bog some pin holes after i wire brushed/buffed all the rust off.

my sills were beyond gone so i 45ed em...

Sills look good Joel, shildn't they be smooth though to slide over the rocks?


I am gonig to silicon the shit out of mine, on the back around the edges so nothing can get in. It will be waterproof by the time im finished with it

if you must use a gap filler, dont use silicone. use something like sikaflex 11fc. its under $15 a tube

Good idea, silicon encourages rust I heard?

Got a shitlaod of sika around, will use that then.

That's a neat lookin job cutzook.

Neutral cure silicon will be ok for rust, it's the acetic acid in the standard stuff that really gets the rust going again, hence the vinegar smell of it as it sets.

However the sikaflex usually has better flex properties and is less likely to tear, so maintins your seal longer.

Spock