Outer Limits 4x4 Board

Ok it happend to me today crawling up a hill in 4 high on a big sideways angle heard a small bang and were stuck in 2 wheel drive had a good idea what it was from reading on the board transfercase lever was jamed pulled out lever put it bag in in the opposite shift rail give it a wack with my had and shes all good .

So problem fixed for now but dose anyone no why it happens and is there a fix

Go here, here, or... here

http://www.izook.com/reviews/tcasefix/tcasefix.htm

http://bbs.zuwharrie.com/content/topic,1425.0.html

http://www.outerlimits4x4.com/PHP_Modul ... shift+card

Hope that helps- step by step.
Pops out cause ur shift bushing is worn and gives the lever room to move/ pop out- as I've been led to understand...
A new urethane shift sheet/bushing is the fix according to these DIY links, bearing wholesalers or the like would be the go.
Mike.

Ill replace it again but did that when i fitted the 5.14 to the case only 1 year ago and this is my play buggy so only gets driven on runs and then gets trailerd to the spot

duncan wrote:Ill replace it again but did that when i fitted the 5.14 to the case only 1 year ago and this is my play buggy so only gets driven on runs and then gets trailerd to the spot

I'm sure it has alot more load on it then in stock condition... V6 + 5.14 + 38's = A smile on duncan's face, and a heap of drive line loading

Just read an artical on Pirate about shimming the front out put shaft will clean the car down then give this ago hopefully works

Is your truck body lifted at all ?? (body shifts a little on the sideslope knocks the gear lever)

The shift sheet is only a problem when changing from high to low etc ..

The gears should not jump out under load that sounds more like a setup issue to me..

duncan wrote:Just read an artical on Pirate about shimming the front out put shaft will clean the car down then give this ago hopefully works

Stumped's zook with 5.14's has similar issue with jumping out of 4wd similar to you, he too looked at the shimming up of the front output to provide a better contace. Will try to contact him and see what he did in the end. If the silly bugger hadnt rolled it we might get a better answer from him though

Layto....

also make sure ur front ts is not bottoming out, this can cause probs aswell.