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100 ser/ constant , front tran seal

Tech Talk for Cruiser owners.

Moderators: toaddog, Elmo, DUDELUX

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Joined: Tue Oct 29, 2002 10:50 pm
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100 ser/ constant , front tran seal

Post by Dozoor »

Have a 100 series with a leaking front output on the transfer case ,

This dosn,t have a nut to hold the flange on , so we have to pull the 6 odd bolts out of the front output housing , and what holds the flange in there ?
A circlip or somthing , theres no shift fork in there or anything that will give us a hard time to put back together ?

Never done 100 before , Just hoping its as easy as i think it is :?
Posts: 310
Joined: Thu Apr 20, 2006 10:38 am
Location: Melb. AU

Post by hdj105 »

I haven't done a front, but if it's like the rear output then a snap ring holds the shaft and bearing in place. Should be easier than the rear as no oil pump to remove.

I believe you need to remove the switch(es) first too, as they can be damaged when trying to refit the housing due to detent ball sticking out too far.
Greg G
2000 HDJ105
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Joined: Tue Aug 12, 2003 6:50 pm
Location: wollongong

Post by dow50r »

Just unbolt the housing, and the whole shaft comes out of the centre diff with a spline like an axlein a diff......so its easy peasy...but to press the shaft out of the housing to get to the seal,you need some special doovers and a new bearing as you will damage it......
Andrew
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Joined: Tue Oct 29, 2002 10:50 pm
Location: Currently On the Road !!

Post by Dozoor »

Thanks for the Help Guys !
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