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Hilux Airbox Conversion Problem

Posted: Fri Sep 29, 2006 7:45 pm
by Lorenz
I have started an airbox conversion on my 97 Hilux 2.8 diesel tray. I have removed the original airbox in favour of a Surf airbox to give me enough room for a second battery at the front of the engine bay (passenger side). I have come across a major problem.

The outlet on the surf airbox is approx 56mm and the diameter of the inlet on the intake manifold is approx 70mm. I can't find a flexible, heat resistant hose that will accomodate the difference in diameters.

My idea for a sollution is: to have a exhaust place fabricate a piece of pipe that reduces from 70mm to 56mm with the appropriate bends and curves in it then it can be joined at either end by a short piece of silicone type hose (the stuff used on turbos and intercoolers). Will this work?

Does anyone have any other ideas for a sollution. This is the last obstacle to complete the project.

Posted: Fri Sep 29, 2006 8:37 pm
by LuxyBoy
Mate i used a peice of flexy hose i picked up from a truck spares place and another rubber peice (like radiator hose) under it on the small end to increase the diameter so the flexi could clamp down nicely ;)

Posted: Fri Sep 29, 2006 8:50 pm
by ratboy
intercooler joins have those sizes check ebay