Is it ok to keep driving it like this? because i have to drive my car 80kms, back to my dads workshop. Don't really want some bits of steel getting lodged in the other parts of the diff
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Broke my locker
Broke my locker
Is it ok to keep driving it like this? because i have to drive my car 80kms, back to my dads workshop. Don't really want some bits of steel getting lodged in the other parts of the diff
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Its been in there for about a year and has been gettin a little clunky of late but i only jus put big tyres on... 32's+hightraction+heavy right foot=dead locker i guess. I have the rest of the week of driving to work before i can drive out to the workshop so i guess it'll jam up in that time if its gunna.
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Havn't doen them in mine but have fixed some in a wrangler before!nicbeer wrote:maybe wasnt setup correctly?
does sound like the sheer pin/s have gone. i think thats what they are.
suzuki boy has done them i think on here.
Not the easyest job you have to take whole gear set out and replace!
Buy the sounds it's a pin but it would of made a bang(When they went in a mates car it was pretty loud!)
I Wouldn't be driving on it if i didn't have to or i would atleast drain the oil and hope that the bits of metal come out!
Built swb sierra, building a lwb sierra ute and have a dmax for family camping
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I have tested to see and both the wheels will turn the driveshaft so i'm assuming its just the diff and not an axle. It just won't lock up, And i havent jammed the diff on broken bits of pin yet

Cv? in the rear? Me only a noob but arent they only in the front?Red_Zook
PostPosted: Thu Aug 09, 2007 4:04 pm
wasnt a cv was it?
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I pulled the diff centre out and apart and all that seemed to have happened was a spring had managed to get past its pin and was floating around inside... Very strange
All the pins and springs still look fine tho so i'm thinking just put it all back together as is and hope for the best.
Question: If it was only the one pin that wasnt operational wouldnt the diff still be able to lock up properly???
Question: If it was only the one pin that wasnt operational wouldnt the diff still be able to lock up properly???
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Maybe when you went around the first corner and it unlocked the spring came out and this made the pin not able to go back in?
While it's all out i would rplace pins and springs just to be on the safe side and keep the others as spares!
While it's all out i would rplace pins and springs just to be on the safe side and keep the others as spares!
Built swb sierra, building a lwb sierra ute and have a dmax for family camping
Me again, I still have no idea as to why my locker isnt engaging properly
The springs seem fine have tried heavier duty ones, No extreme wear on the gears, The pins are fine, backlash has been set up properly but still no positive locking....
I've only had the locker in for a year which at the most has been about 10,000 k's. Has anyone else had any troubles like this? I've had the diff centre apart about 5 times now trying out different springs etc and its not locking. I can get it to skip past the gears by holding onto one side of the axle and turning it by hand until it unlocks and skips past the locking plate gears???
It has me stumped i'm thinking of getting some extremely heavy duty springs to try and hold the plates out and locked together.
Anyone have some better ideas to why its been a PITA?
I've only had the locker in for a year which at the most has been about 10,000 k's. Has anyone else had any troubles like this? I've had the diff centre apart about 5 times now trying out different springs etc and its not locking. I can get it to skip past the gears by holding onto one side of the axle and turning it by hand until it unlocks and skips past the locking plate gears???
It has me stumped i'm thinking of getting some extremely heavy duty springs to try and hold the plates out and locked together.
Anyone have some better ideas to why its been a PITA?
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I've been testing just the centre tho on the bench and its the actual locker that won't engage properly even tho everything looks ok? Altho i will look at the housing when i go to put it back in cos it did get a large whack along time ago.
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As in bang do you mean snapping the pins? Mine still look new
But when i first got bogged on a hill with 1 tyre spinning, i engaged the clutch and the diff could be heard spinning its gear plate against the side gear? Sounded sort of like a pokey machine 
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Mate, thats just what a lockright is supposed to do.... If you have the diff head held in a vice or on a bench, stick two axles in and test it. Have a mate turn one axle forwards, and while he's holding it like that, check you can ratchet the other axle the other way. Then have him turn his axle the other way and see if you can ratchet your axle the opposite way.Kitika wrote:I can get it to skip past the gears by holding onto one side of the axle and turning it by hand until it unlocks and skips past the locking plate gears???
When you say the locker isn't working properly, what do you mean? Sounds like you are confused about how they work, and that it may be working perfectly?
Lockrights don't "lock" so to speak, they unlock, or ratchet. A lockright can not physically function like an open diff.
If its clumking and banging more than before, then as others have suggested, you probably have a bent diff housing.
Ben
WWW.ZUKPARTS.COM - Quality Suzuki Off-road Parts - 1600 Adaptor kits - Vitara Power Steering adaptor kits - Disc brake kits - Heavy Duty Transfer case arms & more
This is what we were doing going one way it would ratchet but going in reverse to that it wouldnt lock up properly and would pretty much do the same thing... but with a little bit more notchiness but still fairly freely.Mate, thats just what a lockright is supposed to do.... If you have the diff head held in a vice or on a bench, stick two axles in and test it. Have a mate turn one axle forwards, and while he's holding it like that, check you can ratchet the other axle the other way. Then have him turn his axle the other way and see if you can ratchet your axle the opposite way.
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What are the problems / symptoms when its installed in the car?Kitika wrote:This is what we were doing going one way it would ratchet but going in reverse to that it wouldnt lock up properly and would pretty much do the same thing... but with a little bit more notchiness but still fairly freely.
Ben
WWW.ZUKPARTS.COM - Quality Suzuki Off-road Parts - 1600 Adaptor kits - Vitara Power Steering adaptor kits - Disc brake kits - Heavy Duty Transfer case arms & more
Not sure!
SOunds like its disengaging but then not locking in again!
The clicking does that when the car is jacked up to(like it was when out of diff pumpkin!) first time i did it i thought it was stuffed but then i thought about it and it wasn't!
The clicking is it dissengaging but then once both shafts are turned at same speed it should lock back in!
If you are spining both shafts but at different speeds it will unlock like it's going around a corner!
Worth a go or else take it to a diff place i guesse!
My 2c worth hope it made sence!
SOunds like its disengaging but then not locking in again!
The clicking does that when the car is jacked up to(like it was when out of diff pumpkin!) first time i did it i thought it was stuffed but then i thought about it and it wasn't!
The clicking is it dissengaging but then once both shafts are turned at same speed it should lock back in!
If you are spining both shafts but at different speeds it will unlock like it's going around a corner!
Worth a go or else take it to a diff place i guesse!
My 2c worth hope it made sence!
Built swb sierra, building a lwb sierra ute and have a dmax for family camping
Yeah, ok, that is definately bad.Kitika wrote:Well it'd act like a stock diff and let one wheel freespin while the other did nothing while letting out a loud clicking noise.
Hmmmm... Its not a late model diffhead with the side gears that have a ridge on them is it? I'm sure I recall reading somewhere that late model side gears don't work for this reason.
Otherwise I would suspect badly worn / chipped side gears or drivers, but you said they were OK, or maybe missing springs or not enough spring tension, but you've checked that... Did you swap the side gears from side to side as per the instructions?
Failing that I suspect a horribly bent diff housing.
Ben
WWW.ZUKPARTS.COM - Quality Suzuki Off-road Parts - 1600 Adaptor kits - Vitara Power Steering adaptor kits - Disc brake kits - Heavy Duty Transfer case arms & more
As far as i know the diff is a standard W/t from a 1994. (year of car manufacture)
This could be the problem... Whats the ridge? Cos the only spots that seem to be making contact on the side gears is the very top edge of the gear? Thats by looking at the wear spots on the detroit side of the gears.Hmmmm... Its not a late model diffhead with the side gears that have a ridge on them is it? I'm sure I recall reading somewhere that late model side gears don't work for this reason.
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Bang as in a loud bang while driving under load no actual breakage its caused by the side gear sliping a tooth. I ordered a new set of side gears years ago and they had the ridge so I couldnt use them, this could be the problem if you replaced them as you mentioned prior to breaking the locker it worked fine. Have you checked the housing?Kitika wrote:As in bang do you mean snapping the pins? Mine still look newBut when i first got bogged on a hill with 1 tyre spinning, i engaged the clutch and the diff could be heard spinning its gear plate against the side gear? Sounded sort of like a pokey machine
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