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Front drive shaft rubber boots

Tech Talk for Suzuki owners.

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Front drive shaft rubber boots

Post by Goatse.AJ »

G'day, My Vitara ('91 5 door wagon) is due for rego, and the frhs boot has split, so gotta get it sorted asap. Just wondering if it's a dificult job or not?

I take it I'll have to disconnect the drive shafts to do it, are there any tricks or hints anybody can give me so I can get it done with minimum fuss?

Thanks in anticipation.
bru21 wrote:What happens in goat, stays in goat!
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Post by zookjedi »

sorry your talking cv joint boot not driveshaft boot right
Last edited by zookjedi on Mon Dec 01, 2003 6:43 pm, edited 1 time in total.
if its worth doing do it intensly , better still do it with MADPASSION

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Post by No Idea »

When you say boot, you mean the cv boot?

If so, inner or outer?
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Post by Goatse.AJ »

The flexible/"concertina" bit nearer to the outside.
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Post by DamTriton »

AJFeroza wrote:The flexible/"concertina" bit nearer to the outside.


That's good....

The general procedure is to release the inner DOJ from the diff assy (by unbolting the joint from the flange, or driving the retaining pin through the shaft and DOJ, or gentle leverage + rubber mallet to release the internal circlip retaining the DOJ to the diff carrier). Press out outer CV/axle joint from hub, disassemble the inner joint, slide the inner boot off, then the outer boot. Clean the joints in turps to remove any dirt/foreign material, repack with grease (high temp, high pressure grease), being careful to only use the specified amount (too much causes higher internal heat in the air in the joint causing premature rupture of the boot). Re-assembly is the reverse of dismantling, being careful to equalize the pressures in the boots (DOJ at the midway point) before finally clamping them down.

Points:
Replace both boots and all clips, keep the other good boot as a spare.
Good time to repack your wheelbearings.
Have a good look at the grooves in the DOJ for cracks (usually start at the top of the cup below the retaining circlip - high stress area)
If there is a "knockle" sound on turning it is usually but not always the DOJ (cheaper/easier to fix than the CV)
Job should take 2-3 hrs the first few times, 1.5-2 hrs once you get the hang of it.
Pack a small amount of grease and a couple of large cable ties in your kit, if you only tear a small hole you can make a temporary patch with rubber glue (vulcanizing kit??- not tried) in the bush and at least do a clean and repack to get you home.


As a former owner of a Subaru (8 of the boots - prix of things!!) I should know....
George Carlin, an American Comedian said; "Think of how stupid the average person is, and realise that half of them are stupider than that".
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Post by Goatse.AJ »

GaryInOz wrote:
AJFeroza wrote:The flexible/"concertina" bit nearer to the outside.


Fertilize the bush, plough in a Greenie....Then POO on him.


Thanks guys, should make it a bit easier to sort out...it's one of those jobs I've never had to do before.
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Post by DamTriton »

...Then POO on him....


:rofl: Image
George Carlin, an American Comedian said; "Think of how stupid the average person is, and realise that half of them are stupider than that".
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