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Is doing a custom turbo really that hard ???

Tech Talk for Nissan owners.

Moderators: toaddog, V8Patrol

Posts: 68
Joined: Mon Jun 11, 2007 5:23 pm
Location: Queensland

Post by hotturbo »

I'm making some up at the moment, will take a shot once finished ;)

Im doing a high mount version.
Posts: 295
Joined: Sun Sep 24, 2006 5:34 pm

Post by azzad »

With ur highmount version are you turning the manifold upside down?

Is it possible?

What Turbo you usin Clarkie?

I reckon I will ditch the main air filter and use the stock prefilter.

Great work, what sort of dollars?

Dazza
Posts: 68
Joined: Mon Jun 11, 2007 5:23 pm
Location: Queensland

Post by hotturbo »

A turbo is mounted on top of manifold on a high mount.

It will look the similar to this.

Image
Posts: 71
Joined: Mon Jan 16, 2006 6:51 pm
Location: Chch-NZ

Post by Clarkie »

azzad wrote:With ur highmount version are you turning the manifold upside down?

Is it possible?

What Turbo you usin Clarkie?

I reckon I will ditch the main air filter and use the stock prefilter.

Great work, what sort of dollars?

Dazza
Turbo is a Hitach HT-18(from mazda dac-dac,dont tell anyone )I brought second hand $300.Plus approx $250-350 for mandel bends,fittings,flanges,gaskets,heat tape,rubber bends for intake etc total about $700 inc 21/2 inch exhast (has 3" dump pipe)
starts to boost about 1400rpm but doesnt pull till about 1700-1800rpm.Is very responesive in low range(much more than I thought it would be anyway)
Posts: 295
Joined: Sun Sep 24, 2006 5:34 pm

Post by azzad »

hotturbo wrote:A turbo is mounted on top of manifold on a high mount.

It will look the similar to this.
I actually thought you ment u were doing highmounts from the std manifold. :roll:

I understand what a high and low mount manifold is :D
Posts: 372
Joined: Tue Jul 05, 2005 6:06 pm
Location: Bribie Island

Post by sidewayz »

ok, ok. what i realy wana know is;

is the factory TURBO gu td42 (either intercooled or not) exhaust manifold turbo flange a t3 size? if not what is it?

also, is the factory rb30 turbo motor or rb25 turbo motor exhaust manifold turbo flange a t3 also?

ie; are turbo's interchangeable from a rb25det to a gu turbo td42???

those manifolds look pretty tidy, are they locally made or just a imported chineese product?

cheers

matty
Posts: 1857
Joined: Fri Feb 02, 2007 12:16 am
Location: ipswich

Post by nastytroll »

hitachi HT-18 are fitted to GU factory turbo motors water cooled and oil only depending on model, done know the difference interaly to the mazda units though. I think the gu manifold has a T25/T28 flange but not sure, maybe some else may know.
Posts: 748
Joined: Tue Nov 09, 2004 9:45 pm
Location: Lilydale

Post by Dzltec »

Standard guturbo manifold has a t3 flange, garrett gt25-28 series turbos have a t25, so you need an adapter to make fit.


Andy
www.diesel-tec.com.au Ph 03 9739 5031
Ball bearing turbo upgrades for factory turbo vehicles. Got a diesel question just ask.
Home of the twin turbo shorty and many 150rwkw+ patrols.
Posts: 845
Joined: Sun Nov 16, 2003 7:04 pm
Location: sydney , australia

Post by hotrod4x4 »

That manifold looks like one of the Chinese imports.

If it is, its not worth the headache.

They all crack.
you'd be lucky to get 6months use before pulling it all apart to fix n
re-weld etc.

best to spend the money and get a local version
Posts: 936
Joined: Fri May 26, 2006 4:31 pm
Location: Sunshine Coast, QLD

Post by Mulisha »

If ur looking for any custom turbo's manifolds or turbo kits or tunning in VIC look at this guy.

I got a turbo kit from him for a Tb42 and very happy so far with what i got and made 290rwhp on 33's ..

It's better to buy once not twice.

Cheers

Rick.

http://www.cveperformance.com/

Let him know that Rick put u on to him :cool: :lol: :D
Posts: 372
Joined: Tue Jul 05, 2005 6:06 pm
Location: Bribie Island

Post by sidewayz »

thanx for the info andy :)
Posts: 68
Joined: Mon Jun 11, 2007 5:23 pm
Location: Queensland

Post by hotturbo »

That picture is of a custom supra manifold i found on the net just to give an idea.

The reason some of the Chinese manifolds crack is they don't have enough bracing. Also a lot of vehicles have exhaust systems that are hung loosely or are not supported enough which will put pressure on the manifold.

All stainless manifolds will expand and move more than factory cast manifolds but performance is far superior. ;)

Used in a 4wd these manifolds obviously need to be tough.
Posts: 276
Joined: Sat Jul 16, 2005 1:41 pm
Location: Melton, VIC

custom turbo

Post by eighty8 »

So what size a/r ratio turbo are people using for their set up and what results are you getting?.

From what I understand, a smaller ratio ( .48) would come on early and a larger ratio (.63) would come on at a higher rpm. ?. What is a suitable size for TD ?.

I dont want to get the wrong sized unit and then find that it won't boost up untill 4grand or something like that.. Just looking to improve its pulling/cruising power up hills like most people are.

thanks for any feed back,
alex.
Posts: 1443
Joined: Tue Apr 12, 2005 3:57 pm
Location: Brisbane

Post by vanbox »

hope im not hijacking the thread here, but i read in one of the 4wd monthly magazines (fairly recent) of a company in mackay that exchanges your factory turbo from a gu td42t with a high flowed one. not sure of cost but i would be looking into that possibly.

paul
MUD BEERS and MAYHEM

DURAMAX POWERED GU
Posts: 4330
Joined: Tue Jun 08, 2004 6:06 pm
Location: Central Victoria

Post by coxy321 »

choppa1978 wrote:2nd hand turbo use a VL commodore standard tubo/fj20 intercooled turbo/vg30 early turbo, i have tried rb20 rb25 gt25/gt28/gt28-60 gt28-86r
and none of these work as good and as reliable as the above mentioned
Can you give me some more info on why these aren't any good? The reason i ask is cause there's an awful lot of TD42's using GT25's and GT28's without any dramas.

Coxy
Posts: 129
Joined: Tue Apr 01, 2008 8:39 pm
Location: Warrnambool

Post by GQ4.2 »

RB30, RB20,RB25 turbo's are T3 flange pattern

Turbo's off RB26 and SR20's are T25 pattern

im interested in what sort of power people are making (dyno results) from their turbo installs
Posts: 4330
Joined: Tue Jun 08, 2004 6:06 pm
Location: Central Victoria

Post by coxy321 »

I was thinking about turbo's the other night, and thought of the following...

On my 180B, i opted for a bigger turbo (bigger exhaust turbine/housing) so that i could drive around town comfortably under 2500-3000rpm off boost, which gives better driveability, is "safer", and draws less attention.

Considering that i'm happy with the low-end "tractor" style performance that my GQ has (up till about 2000rpm), i'm stuck between the option of
a) small turbo, more power/torque at low RPM, no good for cruising at high speed
b) mid range turbo, ok accross the rev range, but not outstanding anywhere
c) bigger turbo, same low rpm performance as current, but gives it a kick up the arse from 2500rpm or so.

I'm a pretty sedate driver, however i do like the idea of being able to "drive around" the boost threshhold (ie. dont work the motor above the point at where boost starts to come on). Usually the only time i rev the motor is when i'm stuck/nearly stuck and i need some extra herbs to push it on through.

Coxy
Posts: 1040
Joined: Fri Jun 29, 2007 7:57 pm
Location: yatala, halfway between brisbane and GC

Post by love ke70 »

do none of you guys run an aneroid pump? to increase fuel with boost?

to be honest, when you look at everything you get with a kit, the 4K is very worth it.
saves alot of fucking around and will work better than all the slap together jobs.
for example, the change of air cleaner box so it flows more air, all the braided lines already made.
my workshop does the fitting for 400, so its not worth the headache of fucking up on what is essentially a 3 or 4000 dollar motor to replace...

cheers, andrew
97 GQ patrol coilcab. TD42, safari turbo kit with fiddled turbo, D-GAS kit. dyno results to come...
4inch lift, king springs, efs and procomp shocks
315/70R16 cooper ST's
found fuel economy...
Posts: 73
Joined: Mon Oct 23, 2006 3:21 am
Location: victoria

Post by macey »

Iv got a GT-28 roller bearing turbo and its the best set up iv had. Itsd on a custom extractor high rise manifold from Race Tech in Dandenong,Vic.
Posts: 236
Joined: Thu Apr 27, 2006 9:40 pm
Location: Gippsland, Vic

Post by currentlyoffline »

Maybe some of the facts from this thread should be stickied...
ie:

Standard GU Turbo Manifold has a t3 Flange and matches up to a Hitachi HT-18 turbo.

This manifold is different to that found on the rb series of motors

Garret gt25-28 series turbo have a t25 pattern flange, but an adapter will make these fit to t3

Choose your turbo before sourcing a manifold as there might be a huge number of variables in relation to different mounts for turbos, even in td/tb42 configuration.

Anyone know the a/r ratio of the stock GU Hitachi, to be able to source a similar, or better flowing setup ?

What is the best ratio for optimum daily driver in a td42and which housing/turbo achieves this with good exhaust gas temps and,

Is there a second hand turbo off a factory turbo setup, ie mitsubishi, toyota, nissan, ford xr6,etc,etc, which would be desirable as the optimum setup for a TD42, ideally with a t3 mount to bolt straight onto a manifold that would be available anywhere ?
05 Patrol ST-S 4.2 Tdi with some stuff.
Posts: 4330
Joined: Tue Jun 08, 2004 6:06 pm
Location: Central Victoria

Post by coxy321 »

love ke70 wrote:do none of you guys run an aneroid pump? to increase fuel with boost?

to be honest, when you look at everything you get with a kit, the 4K is very worth it.
saves alot of . around and will work better than all the slap together jobs.
for example, the change of air cleaner box so it flows more air, all the braided lines already made.
my workshop does the fitting for 400, so its not worth the headache of . up on what is essentially a 3 or 4000 dollar motor to replace...
My local diesel mechanic is an agent/seller of the turbo glide kits.

http://www.turboglide.com.au/index.cfm? ... duct_ID=83

$3700 fitted is a pretty good price, although i wouldn't mind doing it myself. They use a GT28 ball bearing etc. The local feller has sold about half a dozen and all are very happy, the only issue i have is that he tunes them on the road ie. he hooks up the pyro and actually road tests them. Not too sure if this is as good as a fixed dyno tune.

I think the boost compensator/aneroid setup is about $800 extra from memory (might've been changeover....)

Coxy
Posts: 1258
Joined: Wed Mar 21, 2007 7:49 pm
Location: Mornington/ Victoria

Post by PGS 4WD »

vanbox wrote:hope im not hijacking the thread here, but i read in one of the 4wd monthly magazines (fairly recent) of a company in mackay that exchanges your factory turbo from a gu td42t with a high flowed one. not sure of cost but i would be looking into that possibly.

paul
MTQ have been doing that for some time using Garrett internals. They also make a flash T3 to T25 flange adapter.


Joel
-Pre trip inspections/ servicing
-Suspension/ custom modifications
-4wd Dyno & tuning
-Qualified mechanics
Posts: 71
Joined: Mon Jan 16, 2006 6:51 pm
Location: Chch-NZ

Post by Clarkie »

made some small changes to intake system,moved batterys to behind rear seats which has given me room to change air cleaner system.
Using air filter box from Ford courier(air filter approx 70% more surface area than std nissan one)
snorkel goes streight into air box then intake on turbo,not finished at this stage so cant say if theres any change in performance yate.




Image

Image

Image

Image

Image

http://s269.photobucket.com/albums/jj65 ... 020976.jpg


Not sure why pics not coming up,did the same as normal.
Follow the link and go through the other pics from there...
Safari LWB Hi-roof whale,TD42 with DIY turbo,4" lift,35" BFG's,factory locker + winch.
Needs Jenny Craig...
Posts: 51
Joined: Fri Mar 31, 2006 5:30 am

Post by Tony WestOZ »

I thought batteries in the cab were illegal (because of fumes) unless sealed in a container and vented to the outside.
Posts: 1040
Joined: Fri Jun 29, 2007 7:57 pm
Location: yatala, halfway between brisbane and GC

Post by love ke70 »

that is correct tony, should be in a sealed box...
what happens when you roll...battery acid to the face and eyes...doesnt sound fun..
97 GQ patrol coilcab. TD42, safari turbo kit with fiddled turbo, D-GAS kit. dyno results to come...
4inch lift, king springs, efs and procomp shocks
315/70R16 cooper ST's
found fuel economy...
Posts: 898
Joined: Wed Nov 29, 2006 6:16 pm
Location: Melb S/E

Post by NutterGQ »

or when you light your ciggy and all you see from the outside is

Image
My bitch has boost, Nutter Engineering Turbo GQ
Posts: 51
Joined: Fri Mar 31, 2006 5:30 am

Post by Tony WestOZ »

love ke70 wrote:that is correct tony, should be in a sealed box...
what happens when you roll...battery acid to the face and eyes...doesnt sound fun..
I was not thinking of a roll-over but a very valid point.

I was thinking more of if the batteries are over charged, boiling the battery resulting in fumes and or liquid escaping from the batteries.
I saw the results of this happen with a battery mounted in the boot of a car. Messy.
Posts: 51
Joined: Fri Mar 31, 2006 5:30 am

Post by Tony WestOZ »

Thats a cracker Nutter.

I had some big Caterpiller batteries on charge in a workshop many years ago with a big sign saying so.
What does the boss do, start oxy cutting.
He was lucky to walked away with no permanent injurys.
He complaind more about the cost of replacing the batteries than anything else.
Posts: 4330
Joined: Tue Jun 08, 2004 6:06 pm
Location: Central Victoria

Post by coxy321 »

You'd have to go fully sealed gel. Optima maybe....

Just think BIG $$$$$$

Coxy
Posts: 71
Joined: Mon Jan 16, 2006 6:51 pm
Location: Chch-NZ

Post by Clarkie »

love ke70 wrote:that is correct tony, should be in a sealed box...
what happens when you roll...battery acid to the face and eyes...doesnt sound fun..


Batterys are fully sealed,no caps,no vents etc I used these batterys for that reason.
Have turned batterys up side down many times,no fluid leaks(not when in vehicle)
Thanks everyone for your consern though :roll:

Subjects on turbos,lets get back on track a boyz

Shane
Safari LWB Hi-roof whale,TD42 with DIY turbo,4" lift,35" BFG's,factory locker + winch.
Needs Jenny Craig...
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