Notice: We request that you don't just set up a new account at this time if you are a previous user.
If you used to be one of our moderators, please feel free to reach out to Chris via the facebook Outerlimits4x4 group and he will get you set back up with access should he need you.
Recovery:If you cannot access your old email address and don't remember your password, please click here to log a change of email address so you can do a password reset.

Servicing manual gearbox/xfer case Hilux

Tech Talk for Cruiser owners.

Moderators: toaddog, Elmo, DUDELUX

Forum rules
Post Reply
Posts: 70
Joined: Fri Apr 04, 2008 5:04 am
Location: Central Coast

Servicing manual gearbox/xfer case Hilux

Post by hellfire »

On an 89 Hilux how do you replace oils in gearbox, xfer case and diffs?

If anyone has done this or has pics and tips on how to do this that would be sweet :twisted:
Top
Posts: 2404
Joined: Fri Jul 07, 2006 9:00 pm
Location: Ipswich

Post by Sic Lux »

Plug on the bottom of the case and G box 99% of the time will be a 24mm and same on the side of the box and rear of the case there will be a 24mm bolt/bung thats the level to fill it to. Do it when the oil is at operating temp Helps get more of the dirty oil out to put it simply
plenty of parts on the bench
Top
Posts: 3224
Joined: Thu Apr 15, 2004 9:36 pm
Location: Lost in the Cleland fog!

Post by ferrit »

Pull the filler BEFORE the drain too.... Its bloody difficult to get oil into a gearbox via a hole in the bottom of it! :lol:
2005 HDJ100 Manual, ARB bar, XD9000 winch, ARB rooftop tent + awning, Drawers, Engel, 2" OME lift, 285/75R16 KM2's, iCom, HID XGT's.
Top
Posts: 70
Joined: Fri Apr 04, 2008 5:04 am
Location: Central Coast

Post by hellfire »

What is the filler lol and where can it be found. Also around how much oil does the gearbox/xfer case take
Top
Posts: 3224
Joined: Thu Apr 15, 2004 9:36 pm
Location: Lost in the Cleland fog!

Post by ferrit »

Filler on the G52 is about halfway up the side of the box on the passenger side- big 24mm plug.

Gearbox takes under 2L from memory- Just keep filling it till it starts to flow out of the filler hole! :D


Transfer case the filler is about halfway up the side on the rear- where it kicks down to go to the front diff.
2005 HDJ100 Manual, ARB bar, XD9000 winch, ARB rooftop tent + awning, Drawers, Engel, 2" OME lift, 285/75R16 KM2's, iCom, HID XGT's.
Top
Posts: 70
Joined: Fri Apr 04, 2008 5:04 am
Location: Central Coast

Post by hellfire »

Alright sweet thanks mate
Top
Posts: 1383
Joined: Tue May 06, 2008 8:12 pm
Location: Newcastle

Post by oldmate »

ferrit wrote:Its bloody difficult to get oil into a gearbox via a hole in the bottom of it! :lol:
You actually tried to fill it that way?
Top
Posts: 3224
Joined: Thu Apr 15, 2004 9:36 pm
Location: Lost in the Cleland fog!

Post by ferrit »

yeah.... one of the work trucks has a broken off filler plug- all you can see is the mangled end of it melded into the alloy housing by some idiot with a cold chisel... so you have to fill it from the bottom, until oil comes out of the breather, then quickly put the plug in while it tries to all escape.

I suggested putting the truck onto its side with the forklift, but that didnt go down too well! :lol:
2005 HDJ100 Manual, ARB bar, XD9000 winch, ARB rooftop tent + awning, Drawers, Engel, 2" OME lift, 285/75R16 KM2's, iCom, HID XGT's.
Top
Post Reply

Return to “Cruiser / Prado”

Who is online

Users browsing this forum: No registered users and 4 guests