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Zuke Transfer cases

Tech Talk for Suzuki owners.

Moderators: lay80n, sierrajim

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Posts: 10
Joined: Mon May 29, 2006 7:50 pm
Location: Brisbane

Zuke Transfer cases

Post by vandle »

Has anyone had experiences with tc with reduction gears twist and damage mounts etc with the extra stresses involved?

What are some of the ways to stop this happening?


Cheers
Posts: 2600
Joined: Thu Sep 27, 2007 2:40 pm
Location: Townsville

Post by GRPABT1 »

Many people have had this happen. Most get an aftermarket mounting sistem like a Mighty kong, calmini, spidertrax or rocktoy ring and beef up the brackets off the chassis.

I use a mighty kong with the unbreakable gorilla grip mounts (no longer available afaik).
Build Thread - http://www.outerlimits4x4.com/viewtopic.php?f=16&t=168546&p=1927514&hilit=GRPABT1%27s+zook#p1927514
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Joined: Mon Jan 21, 2008 2:22 pm
Location: Brisbane

Post by Bruceh »

Just_cruizin (and I) have just about got some new stye t/case mounts
Should work well. they will be std size, 1" and 2" lifted ones. We are testing now.
Last edited by Bruceh on Fri May 01, 2009 9:29 pm, edited 1 time in total.
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Location: Melbourne, Australia

Post by PJ.zook »

I just simply reinforced the original mounts, but filleting the small one, and welding on some 20x20 RHS lengthways on the long one, never had any problems. Still using oem rubber mounts too.
Motorized three seater couch buildup:

http://www.outerlimits4x4.com/viewtopic ... 0&t=196047
Posts: 10
Joined: Mon May 29, 2006 7:50 pm
Location: Brisbane

Zuke Transfercase

Post by vandle »

thanks everyone for the advice

Bruceh , do you have some more info on the mounts you are testing?

Cheers
Posts: 255
Joined: Mon Jan 21, 2008 2:22 pm
Location: Brisbane

Re: Zuke Transfercase

Post by Bruceh »

vandle wrote:thanks everyone for the advice

Bruceh , do you have some more info on the mounts you are testing?

Cheers
I'm sure Greg will post up pictures soon mate. We at the testing stage. This is really Greg's baby so he will tell all soon I guess. Don't want to get it out there yet till we know it works.
Last edited by Bruceh on Sat May 02, 2009 9:32 pm, edited 1 time in total.
"Team Casper"
Go the mighty Zook
The only motor sport we spend money on to go slower.
Posts: 10
Joined: Mon May 29, 2006 7:50 pm
Location: Brisbane

Zuke Transfer Case

Post by vandle »

Thanks for the update Bruceh

Looking forward to the results.

Cheers
Posts: 255
Joined: Mon Jan 21, 2008 2:22 pm
Location: Brisbane

Re: Zuke Transfer Case

Post by Bruceh »

vandle wrote:Thanks for the update Bruceh

Looking forward to the results.

Cheers
Fitted a std setup today in one of my stock zooks with Greg (Just_cruizin).
So far so good. Little bit of mucking around (being the first one fitted) but overall these look likethey will work. They will be avail as a std height, 1" and 2" heights. All bolts washers and full instructions will come with kit. I'll leave this now and let Greg do the rest. From what Greg has been telling me there are quite a few zook lovers waiting for these. :)
"Team Casper"
Go the mighty Zook
The only motor sport we spend money on to go slower.
Posts: 10
Joined: Mon May 29, 2006 7:50 pm
Location: Brisbane

Zuke Transfer cases

Post by vandle »

Sounds good

keep us updated

cheers
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Location: Brisbane

Post by just cruizin' »

As Bruce has said we have finally got a couple of sets in the R&D stage, we really need to get out and punish them to ensure they hold up to everything we throw at them. Just be aware though this modification will not be reversible. Not my preference when doing mods but this one unavoidable to get a 100% result.

This will be bullet proof if installed correctly and will available in three sizes, standard, 1" and 2".
;)
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Location: CQ, Aus

Post by Zook_Fan »

Not reversable at all? Is it welded on or something?
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Post by ajsr »

Zook_Fan wrote:Not reversable at all? Is it welded on or something?
who cares half of what we do to our zooks is nor reversable.As long as it work great,bring them on :armsup:
85 high roof 1.3, 6.5 tc, air lockers,ruf and 34 swampers. yep its an ugly pos.
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Location: Brisbane

Post by just cruizin' »

You need to drill 25mm holes in the chassis mounts and transfer brackets.
;)
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Post by lockdup »

sorry for the hi jack but i dont want to start a new thread,

I just got quoted a shyt load to get the transfer out of my wt re built. Does anyone have any idea of what the cost would be?

Any help would be appreciated

Cheers
5.12, 34" SUPERSWAMPER, REAR AIR LOCKED
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Post by GRPABT1 »

Do it yourself. The info is all on here and rebuild kits are cheap from locktup4x4
Build Thread - http://www.outerlimits4x4.com/viewtopic.php?f=16&t=168546&p=1927514&hilit=GRPABT1%27s+zook#p1927514
Posts: 10
Joined: Mon May 29, 2006 7:50 pm
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Zuke Tranfer Cases

Post by vandle »

Hi Greg

Thanks for the info on the tc mount

You also mention body lift kit for swb sierra
can you give some info on the kit.

cheers
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