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How to remove bearing from HJ60 starter motor clutch

Tech Talk for Cruiser owners.

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Posts: 291
Joined: Wed Jun 16, 2004 10:44 am
Location: Adelaide

How to remove bearing from HJ60 starter motor clutch

Post by sambo »

Just rebuilding my starter motor and am wondering how to get one of the bearings off of the clutch.

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The bearing is pressed onto the shaft on the left and sits hard up against a lip. Does anyone know how to get the bit with the gear out to allow the bearing to come off to the right. The toyota repair manual doesn't go into it that much.
05 Manual HDJ100R
84 HJ60 w/12HT, twin locked with longfields
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Location: Newcastle 2300

Post by joel HJ60 »

Does it look like the gear is pressed on or held with a key?
[b]1985 HJ60[/b]

[url]http://forum.ih8mud.com/60-series-wagons[/url]
Posts: 291
Joined: Wed Jun 16, 2004 10:44 am
Location: Adelaide

Post by sambo »

The gear can move one up and down on the thinner shaft and I think the little ring on the end attached to the shaft somehow and it doesn't look easy to get off.
05 Manual HDJ100R
84 HJ60 w/12HT, twin locked with longfields
Posts: 62
Joined: Sat Sep 15, 2007 10:02 pm
Location: New South Wales

Post by Shaun05 »

It's pretty easy actually. You need to pull the gear back (use a vice to do this) so that the collar can be tapped back off the snap ring. Once you do that, you just have to remove the snap ring and the collar and gear will come off. use a couple of small screw drivers, or a scriber. Be careful though, as the snap ring will fly off and you wont be able to find it and I could'nt find anywhere that sells them.
Posts: 291
Joined: Wed Jun 16, 2004 10:44 am
Location: Adelaide

Post by sambo »

Thanks for the tips, worked a treat. Starter motor is now back in car working great.
05 Manual HDJ100R
84 HJ60 w/12HT, twin locked with longfields
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