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Clutch Slipping

Tech Talk for Suzuki owners.

Moderators: lay80n, sierrajim

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Posts: 62
Joined: Thu Aug 20, 2009 6:10 pm
Location: Brisbane QLD

Clutch Slipping

Post by Mitchie »

hey guys ive just installed a 1.6 vit engine in my sierra and is running but im having real bad clutch slippage ive check the clutch cable and reset it but that not the problem any help would be great.
thanks Mitchell
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Joined: Fri Nov 22, 2002 3:55 pm
Location: Perth WA.

Post by nicbeer »

What pressure plate / clutch / flywheel was put in?

also how old are they?
[url=http://www.outerlimits4x4.com/viewtopic.php?p=930942#930942&highlight=]Zook[/url]
U SUK Zook Built and Sold.
New rig is 97 80 DX. 2" list 33s
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Posts: 62
Joined: Thu Aug 20, 2009 6:10 pm
Location: Brisbane QLD

Post by Mitchie »

Sierra Flywheel and a brand new exeedy heavy duty clutch
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Posts: 5714
Joined: Fri Nov 22, 2002 3:55 pm
Location: Perth WA.

Post by nicbeer »

Flywheel machined?

also what kit did u use to adapt the 1.6 to the 1.3box?
[url=http://www.outerlimits4x4.com/viewtopic.php?p=930942#930942&highlight=]Zook[/url]
U SUK Zook Built and Sold.
New rig is 97 80 DX. 2" list 33s
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Posts: 62
Joined: Thu Aug 20, 2009 6:10 pm
Location: Brisbane QLD

Post by Mitchie »

no fly not machined in good condtion, i used ben t's adaptor kit.
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Post by wb800 »

Plate in the wrong way round ?
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Joined: Wed Feb 25, 2004 7:55 pm
Location: Auckland, NZ

Post by BenT »

Which clutch kit did you use?

There are two types of flywheels - one flat and one stepped, and so there are two types of clutch kit. If you used a pressure plate for a flat flywheel on a stepped flywheel that would explain the slipping.

Ben
WWW.ZUKPARTS.COM - Quality Suzuki Off-road Parts - 1600 Adaptor kits - Vitara Power Steering adaptor kits - Disc brake kits - Heavy Duty Transfer case arms & more
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Posts: 62
Joined: Thu Aug 20, 2009 6:10 pm
Location: Brisbane QLD

Post by Mitchie »

Part No on the clutch kit box: SZK-6474HD
i have a steped fly wheel, steped in @5mm
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Joined: Wed Feb 25, 2004 7:55 pm
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Post by BenT »

Sounds like you have the right clutch for your flywheel, but 5mm step sounds a bit much. The exedy website lists a 2.1mm step.

http://www.exedy.com.au/SpecSheet.aspx? ... owId=64526

Ben
WWW.ZUKPARTS.COM - Quality Suzuki Off-road Parts - 1600 Adaptor kits - Vitara Power Steering adaptor kits - Disc brake kits - Heavy Duty Transfer case arms & more
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Posts: 62
Joined: Thu Aug 20, 2009 6:10 pm
Location: Brisbane QLD

Post by Mitchie »

that 5mm only a guess for memory.
thanks Ben

Mitchell
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Joined: Thu Aug 20, 2009 6:10 pm
Location: Brisbane QLD

Post by Mitchie »

Mitchie wrote:that 5mm is only a guess from memory.
thanks Ben

Mitchell
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Posts: 144
Joined: Wed Feb 25, 2004 7:55 pm
Location: Auckland, NZ

Post by BenT »

Hmmm... well did you let the cable off till its totally slack?

Did you clean the rust preventative oil off the pressure plate before you put it on?

Ben
WWW.ZUKPARTS.COM - Quality Suzuki Off-road Parts - 1600 Adaptor kits - Vitara Power Steering adaptor kits - Disc brake kits - Heavy Duty Transfer case arms & more
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Posts: 62
Joined: Thu Aug 20, 2009 6:10 pm
Location: Brisbane QLD

Post by Mitchie »

well i played around with the cable a bit today and it wasnt the problem so i pulled the gearbox out and after stuffing @ for 2 hours found out that i had been supplied the wong pressure plate in my cluth kit from exedy!!!!!!!! So i put my old pressure plate on with the h/d clutch and its running great now. only 5 hours of stuffing @ so im gonna try and get a refund :lol:
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