Notice: We request that you don't just set up a new account at this time if you are a previous user.
If you used to be one of our moderators, please feel free to reach out to Chris via the facebook Outerlimits4x4 group and he will get you set back up with access should he need you.
Recovery:If you cannot access your old email address and don't remember your password, please click here to log a change of email address so you can do a password reset.

Time to replace clutch...

Tech Talk for Suzuki owners.

Moderators: lay80n, sierrajim

Post Reply
Posts: 338
Joined: Wed May 23, 2007 6:11 pm
Location: Sydney

Time to replace clutch...

Post by Buggerific »

Hi all,

Yeah yeah, i've searched. Can find heaps of info on what clutch to go in and blah blah blah... Just want to get an idea of what I need to take out underneath.

Gotta remove gear levers, pull the bellhousing bolts out, remove shaft between box and transfer...

For people who have had their box out, did you have to move/remove transfer, exhaust or anything else or once everything directly connected to the box is undone is there room enough to slide the sucker out?


Cheers,

Pete
Ozkor Auto Tech - 51 Orchard Road, Brookvale

1997 HZJ75 - 2" Springs, 33" MTZs, Touring Rig with more toys to come!
Posts: 3098
Joined: Sat May 28, 2005 3:22 pm
Location: Melbourne, Australia

Post by PJ.zook »

I will propably forget some small details but basically the method is:

1. Drain gbox oil or have a rag ready to shove into output seal
2. Remove gbox knob and boot inside cab, then remove stick
3. Isolate battery and unbolt starter motor (no need to remove, just unbolt and shift forwards away from gbox)
4. Disconnect reverse switches and pollution switches off top of gbox
5. Unbolt and remove gearbox tailshaft and front tailshaft (some people say they can get gbox out with it there, i cant with my setup)
6. Disconnect clutch cable
7. Remove the small cover from bottom of gbox that hides flywheel
8. Unbolt and remove (its easier to remove it) the rear gbox support
9. Remove the four bolts securing gearbox to engine
10. Remove gearbox
Motorized three seater couch buildup:

http://www.outerlimits4x4.com/viewtopic ... 0&t=196047
Posts: 114
Joined: Fri Jun 02, 2006 11:10 pm
Location: Northern Beaches, Sydney, Australia

Post by da13ro »

Wrote this up last time I did it.
http://www.outerlimits4x4.com/sutra1403980.php#1403980

In the sierra bible.

Took the xaust out, not sure if it was neceserry but only took a few min and had to have made it easier.
- Exciting stock 96 Coily Sierra...
- Custom Roll Bar
- Diff breathers
30/31's to come...
Posts: 338
Joined: Wed May 23, 2007 6:11 pm
Location: Sydney

Post by Buggerific »

Clutch was rooted big time... But so was box. Chucked in the spare box i got when i bought the car... also no good.

Anyone got a decent box they're looking to get rid of?
Ozkor Auto Tech - 51 Orchard Road, Brookvale

1997 HZJ75 - 2" Springs, 33" MTZs, Touring Rig with more toys to come!
Post Reply

Who is online

Users browsing this forum: No registered users and 3 guests