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Shackle bolts + bushes

Tech Talk for Suzuki owners.

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Shackle bolts + bushes

Post by nicbeer »

ok,

What do people use for the bolts, high tensile?? what size is needed for the sierra extended shackles and length, I will be using 50x6mm material. I have been told that not to let the thread hit the bushes as it chews them out.(right?)


For the bushes, I have heard people drilling them but does this deteriate(sp) them quicker. I will be using the poly ones as suzuki does not have enough of the rubber ones left.


cheers
[url=http://www.outerlimits4x4.com/viewtopic.php?p=930942#930942&highlight=]Zook[/url]
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Post by DeWsE »

Sorry nick but your being a bit unclear. Get bolts that are nylocked so you can keep them loose. The hi tensile bolts seem to rust hella quick making a crap surface for a bush to slide on.

Try to just use the old ones if they arn't to bad.
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Post by bigsteve »

I used Hi Tensile Bolts that have been chromed with Ni-locks
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Post by DeWsE »

That sounds about right.

Why not use the originals and replace the nut to nylock?
[quote="STD CONSUMER"]haha, i'm tellin you, my camp was hard to find on Saturday night!
then i shared my bed with 2 second tom... [/quote]
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Post by nicbeer »

Old ones are pitted and worn (19 years old). Don't think the orig zook ones are long enough for the new material. As you have said that, might look at stainless ones.

Mainly need what diameter people used for the pins. I should be able to work out length

cheers
[url=http://www.outerlimits4x4.com/viewtopic.php?p=930942#930942&highlight=]Zook[/url]
U SUK Zook Built and Sold.
New rig is 97 80 DX. 2" list 33s
Posts: 2817
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Location: Hellbourne again

Post by bigsteve »

DeWsE wrote:That sounds about right.

Why not use the originals and replace the nut to nylock?


The originals are no way near as strong, but on a tight budget I guess its an option. But running them loose I prefer something a bit stronger.
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Post by sierrajim »

Will stainless be strong enough? The bolt will have a fair amount of load on it.

If you're worried about rust why not just apply some brease every now and then.

Personally i would look at high tensile.
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Post by grimbo »

I have used high tensile bolts and nylocks with a bit of slack in them. I wouldn't recommend using stainless bolts on a suspension component as it isn't anywhere as strong. It is fine for bolting things together that aren't experiencing huge amounts of variable force like a shackle would
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Post by nicbeer »

Mild is the go then. Just have to look around for some right length bolts. + rust proof paint / oil.

What diameter is needed for the zook, M12?

cheers
[url=http://www.outerlimits4x4.com/viewtopic.php?p=930942#930942&highlight=]Zook[/url]
U SUK Zook Built and Sold.
New rig is 97 80 DX. 2" list 33s
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Post by DeWsE »

I thought every one said hi tensile with nylocks. Where did mild come from?
[quote="STD CONSUMER"]haha, i'm tellin you, my camp was hard to find on Saturday night!
then i shared my bed with 2 second tom... [/quote]
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Post by nicbeer »

OOps, i meant hi-tensile.

Found out stainless gets brittle from another post.

cheers
[url=http://www.outerlimits4x4.com/viewtopic.php?p=930942#930942&highlight=]Zook[/url]
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Post by 85zook »

ever considered greasable shackles?
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Post by bigsteve »

85zook wrote:ever considered greasable shackles?


Sounds like a sex toy
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Post by nicbeer »

Greasable shackles...

Hard to find over here and they don't make them extended. (I think)

cheers
[url=http://www.outerlimits4x4.com/viewtopic.php?p=930942#930942&highlight=]Zook[/url]
U SUK Zook Built and Sold.
New rig is 97 80 DX. 2" list 33s
Posts: 2817
Joined: Fri Feb 21, 2003 10:10 pm
Location: Hellbourne again

Post by bigsteve »

nicbeer wrote:Greasable shackles...

Hard to find over here and they don't make them extended. (I think)

cheers


Plus they don't flex and are too expensive to scrape over rocks.
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Post by 85zook »

well why mnot just buy extended shackles?? at least you know they wont break and their only $39 a pop from auto alliance!!
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Post by runnin4life »

is that $39 for 2 (left 'n' right) or just one
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Post by 85zook »

sorry i meant to say $30.80 each.
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Post by 85zook »

for left or right front or rear.
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Post by runnin4life »

so that's $30.80 for just one shackle not bad as ive seen some like $100 for a pair and they were just greasable not even extended
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Post by mudfkr »

nicbeer wrote:Mild is the go then. Just have to look around for some right length bolts. + rust proof paint / oil.

What diameter is needed for the zook, M12?

cheers

the originals have a step in them, the part thats inside the bushes is 14mm and the thread is 12mm. Just drill your shackle to 14mm and run a 14mm Class 8 bolt (you know the one with the funny 8.8 thing stamped on the head?) right through it.
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Post by 85zook »

have a look at the auto alliance ad as couple of pages into most issues of 4wd monthly. they have some info on their shackles there.
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Post by nicbeer »

Cheers for the info.

Bought the steel now 50x8mm and now buying the bolts when I get the ruf kit and the springs soon.

cheers
[url=http://www.outerlimits4x4.com/viewtopic.php?p=930942#930942&highlight=]Zook[/url]
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New rig is 97 80 DX. 2" list 33s
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Post by Wesley »

[quote="nicbeer"]Greasable shackles...

Hard to find over here and they don't make them extended. (I think)

???? hard to find in perth have u been to any shops???? Ive never had a problem finding anything in perth there are heeps of 4wd shops that cater for all 4wd's try the yellow pages there all in there or u can ring up Arb, opposite lock, 4wd usa to name a few, or if u know some one with a lathe get them to make you some.
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Post by nicbeer »

In Perth if you have the $$$$ that I don't have.

All the ones you named + TJM are rip off merchants (As I see it).

Making em now so little dollars

cheers
[url=http://www.outerlimits4x4.com/viewtopic.php?p=930942#930942&highlight=]Zook[/url]
U SUK Zook Built and Sold.
New rig is 97 80 DX. 2" list 33s
Posts: 7954
Joined: Fri Sep 05, 2003 5:43 pm
Location: Tasmania

Post by DeWsE »

nicbeer wrote:In Perth if you have the $$$$ that I don't have.

All the ones you named + TJM are rip off merchants (As I see it).

Making em now so little dollars

cheers


Thats not the attitude nicbeer, they may be a bit pricy but 4bing is an expensive sport.

Mine cost $15 for material and $18 for bolts which equals 33 bucks. Let me know when your available and you can come round and check things out. i'll help you make as well if you want.
[quote="STD CONSUMER"]haha, i'm tellin you, my camp was hard to find on Saturday night!
then i shared my bed with 2 second tom... [/quote]
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