Notice: We request that you don't just set up a new account at this time if you are a previous user.
If you used to be one of our moderators, please feel free to reach out to Chris via the facebook Outerlimits4x4 group and he will get you set back up with access should he need you.
Recovery:If you cannot access your old email address and don't remember your password, please click here to log a change of email address so you can do a password reset.

FRONT SHAFT PROB

Tech Talk for Cruiser owners.

Moderators: toaddog, Elmo, DUDELUX

Post Reply
Posts: 103
Joined: Fri Dec 19, 2003 10:07 pm
Location: North Coast

FRONT SHAFT PROB

Post by TUFF60 »

Just wondering what other fellow S/O 60 drivers are using for a front shaft? Reason being that at full downward travel ( about 12 inches )the front shaft binds up. I have reversed the front shaft, I have modified the X-member about 30-40 mm for clearence but still at full downward travel it binds on the uni a just touches the X-member.
I dont want to change the suspension if i can help it.
NO EXPECTATIONS, NO DISAPOINTMENTS
User avatar
Pal
Posts: 152
Joined: Sun Nov 10, 2002 7:14 pm
Location: Sydney

Post by Pal »

Maybe you could put a wedge shim between the spring pac and diff This should point the diff pinion up towards the t/case a little more.
Keep it simple
Posts: 2136
Joined: Mon Dec 01, 2003 6:36 pm
Location: Lake Macquarie

Post by 4sum4 »

You need more than a wedge , you need to rotate the front diff and rotate the nuckles and perches back to stock
[url=http://downunder4x4.net/forum/showthread.php?t=1650]86 Hilux[/url]
and a 84 extra cab



If Rocks Had P^ssies Our Lives Would Be Perfect :D...
Posts: 103
Joined: Fri Dec 19, 2003 10:07 pm
Location: North Coast

Post by TUFF60 »

Thats not the problem because it's already been done. The pinion faces slightly above the transfer and the knuckles have been rotated and it drives great, but it's just that the shaft binds in the uni at full articulation.
NO EXPECTATIONS, NO DISAPOINTMENTS
Posts: 1732
Joined: Tue Feb 11, 2003 11:23 am
Location: Goulburn

Post by MY45 »

TUFF60 wrote:Thats not the problem because it's already been done. The pinion faces slightly above the transfer and the knuckles have been rotated and it drives great, but it's just that the shaft binds in the uni at full articulation.


Is it a double cardin joint and does it hit on the x member or just has to much angle at full drop?
----HillBilly Engineering----
Posts: 103
Joined: Fri Dec 19, 2003 10:07 pm
Location: North Coast

Post by TUFF60 »

It's just a standard shaft and was wanting to know the best and easy way to fix this prob
NO EXPECTATIONS, NO DISAPOINTMENTS
Posts: 6021
Joined: Sat Feb 15, 2003 11:01 pm
Location: Shed.

Post by dumbdunce »

to do it with ordinary uni joints, you have to point the diff up way past the transfer output to "share" the angle between the two joints most effectively - see dodgy sketch. to do it better, use a hilux doube cardan joint at the transfer case end, with the diff pointed more or less directly toward the transfer case flange. you may be able to achieve this using castor wedges without mucking up your castor angle too badly. alternatively it might mean cutting and rotating your knuckles and spring perches again to get it right.

the hilux double cardan joint can handle far greater angles than the 60 series joint and is just as strong.
Free air locker to the first 20 callers!
Posts: 103
Joined: Fri Dec 19, 2003 10:07 pm
Location: North Coast

Post by TUFF60 »

Thanks dumbdunce. That is what i'll try on the W/E
NO EXPECTATIONS, NO DISAPOINTMENTS
Posts: 810
Joined: Thu Jul 15, 2004 8:02 am
Location: Somewhere in NSW

Post by brighty »

Know where I could get one of these hilux double cardans??? would like to put one on mine to eliminate that prob as well...
When in doubt..... UTE-ERIZE it!!!
Post Reply

Who is online

Users browsing this forum: No registered users and 1 guest