Notice: We request that you don't just set up a new account at this time if you are a previous user.
If you used to be one of our moderators, please feel free to reach out to Chris via the facebook Outerlimits4x4 group and he will get you set back up with access should he need you.
Recovery:If you cannot access your old email address and don't remember your password, please click here to log a change of email address so you can do a password reset.

60 series gearbox dramas

Tech Talk for Cruiser owners.

Moderators: toaddog, Elmo, DUDELUX

Post Reply
Posts: 2
Joined: Thu Jan 22, 2004 8:59 pm
Location: Victoria

60 series gearbox dramas

Post by Tuflux »

Can some one please tell me is there a common problem with the 5sp gearbox used in 60 series cruisers a friend of mine has one that keep's jumping out of 5th gear on deacceleration, the box was fully rebuilt but to no avail any help would be greatly appreciated.
Posts: 810
Joined: Thu Jul 15, 2004 8:02 am
Location: Somewhere in NSW

Post by brighty »

G'day,
I had the same prob 12 months ago too.... was a worn 5th gear syncro, caused from using 5th gear while driving round town. Apparently happens quite alot in them, I had a slightly wider gear put back in when I had it rebuilt and had no dramas for the six months afterwards.... before I hydraulic'd the engine (still rebuilding now!!!) Anyway, hope that helps.
Brighty
When in doubt..... UTE-ERIZE it!!!
Posts: 303
Joined: Tue Aug 05, 2003 11:27 am
Location: Castle Hill

Post by Monty »

If the 60 has bee used for towing in 5th gear then the syncro can be very worn
Do not have sexual relations with your father's sister; she is your father's close relative
Leviticus 18:12
Posts: 63
Joined: Tue Aug 26, 2003 10:38 am
Location: Melbourne

Post by glenxr650 »

I have a workshop manual that shows some critical dimensions to inspect in the linkages during assembly. My brother has rebuilt many of these gearboxes and says that if they are assembled outside the tolerances, they will slip out of gear. I have the critical info and can forward it to you if you wish.
Posts: 580
Joined: Tue Jan 20, 2004 7:49 pm
Location: port stephens

tuflux

Post by toysuzi »

it may also be from a worn or loose syncro detent spring
it should be coverd under your warrenty 6month 20.000kms
or was it more
call the workshop that did it for you thay should fix it free of charge unless thay suggesterd it replaced & you knocked the work back.
than its on you neck $$$$$$$ all over again

daryl
Posts: 69
Joined: Sat Jun 26, 2004 6:25 pm

Post by L,C 60 »

My one dose it in third sometimes
Posts: 2149
Joined: Sun Oct 20, 2002 6:59 pm
Location: gold coast, australia

Post by NICK »

i would say that it is the detense springs. Or your shifter is rooted, 9 times out of 10 people will rebuild the box and wack the old shifter back in and complain that the shifter is still "sloppy". yes it is working and it is getting the gear but it isnt fully selecting it. Often happens in first gear aswell.


NICK
TECH SCREW GURU
Posts: 701
Joined: Tue Feb 03, 2004 3:04 pm
Location: Melbourne

Post by 80UTE »

Ensure the plastic bush on the end of the gearstick is good and the Urethane type bush under the gearstick pivot ball is good. Ive replaced these and helps alot as when the bush wears it doesn't shift 5th far enough. Also ive put a Dia 8mm by 2mm long packer behind the 5th gear detent spring and had good success.

Wally
Posts: 2149
Joined: Sun Oct 20, 2002 6:59 pm
Location: gold coast, australia

Post by NICK »

80UTE wrote:Ensure the plastic bush on the end of the gearstick is good and the Urethane type bush under the gearstick pivot ball is good. Ive replaced these and helps alot as when the bush wears it doesn't shift 5th far enough. Also ive put a Dia 8mm by 2mm long packer behind the 5th gear detent spring and had good success.

Wally





YOU CAN ALWAYS EXPLAIN THINGS BETTER THAN ME :cry: ;)


NICK
TECH SCREW GURU
Posts: 69
Joined: Sat Jun 26, 2004 6:25 pm

Post by L,C 60 »

80UTE wrote:Ensure the plastic bush on the end of the gearstick is good and the Urethane type bush under the gearstick pivot ball is good. Ive replaced these and helps alot as when the bush wears it doesn't shift 5th far enough. Also ive put a Dia 8mm by 2mm long packer behind the 5th gear detent spring and had good success.

Wally


is the only fix for the shifter in the bush or is there somthing eles that can be done
Posts: 125
Joined: Fri Jan 02, 2004 3:38 pm
Location: perth - for the time being, Leaving when I can afford it

Post by Birlo »

I've heard that it is a common problem - the 5th gear gets worn because it was an add on to the original box
If not fixed it has a tendency to actually fall out and float around the box
Thats heresay though
You can't kill a 60... Believe me... I've tried...
In the end, you can... drive a gu now... still want a 60
Posts: 541
Joined: Sun Sep 28, 2003 5:04 pm
Location: in the shower..

Post by carts »

Is the pre 85 and post 85 5 speed boxes different?
If you want a spare 60 for bits-
http://carl.outerlimits4x4.com/viewtopic.php?p=1109227#1109227
Posts: 211
Joined: Mon Aug 30, 2004 12:44 pm
Location: "the shire"

Post by quick60 »

They rotated the gearbox about 8 degrees from memory, and then did away with the cardin joint on the front shaft. Don't know if the rest of the box changed though ?
Damian.

should I swim it first ?
Posts: 701
Joined: Tue Feb 03, 2004 3:04 pm
Location: Melbourne

Post by 80UTE »

Most of the differences were in the input shaft bearing all the 5th gear stuff is the same and it common that the parts just wear out.

wally
Posts: 510
Joined: Wed Sep 15, 2004 7:07 pm
Location: Pheasant Creek

Post by HEY CHARGER »

Bit of a grave dig but its exactly what i need , has any one got a good gearbox bloke in melbourne they can reccomend , i am going to rip it out now and have a sticky beak myself also ,
Glenxr650 if your around would i be able to get those specs of you or anyone else for that matter please .

Chers
Heycharger.
Posts: 510
Joined: Wed Sep 15, 2004 7:07 pm
Location: Pheasant Creek

Post by HEY CHARGER »

No one has any info on this one strange :? :?
Posts: 3
Joined: Thu Jan 20, 2005 4:53 am

Post by ICP1 »

just done mine cept sliping out of 5 replaced the gear all good now
Post Reply

Who is online

Users browsing this forum: No registered users and 84 guests