Notice: We request that you don't just set up a new account at this time if you are a previous user.
If you used to be one of our moderators, please feel free to reach out to Chris via the facebook Outerlimits4x4 group and he will get you set back up with access should he need you.
Recovery:If you cannot access your old email address and don't remember your password, please click here to log a change of email address so you can do a password reset.

Replacing Jimny Rear Wheel Bearings

Tech Talk for Suzuki owners.

Moderators: lay80n, sierrajim

Post Reply
Posts: 222
Joined: Thu Jul 24, 2003 9:26 pm
Location: Boyne Island (Near Gladstone)

Replacing Jimny Rear Wheel Bearings

Post by Clint »

Hi all,
My mate has a 2000 model jimny and the wheel bearings need replacing.
Can u guys tell me how to go about it, ie. tools reqd, brg/seal numbers, procedure etc.
Or even a link to find some of this info, pics would help heaps.
How long do u think it should take to do?
Thanks in advance.

Oh and do Haynes or Gregories have workshop manuals for the 2000 Jimnies??
Clint,
Limited Edition 95 Roza & 2006 ST Patrol Coil Cab Ute.... both a work in progress.
Posts: 3552
Joined: Wed Apr 14, 2004 9:46 pm
Location: Ormond VIC

Re: Replacing Jimny Rear Wheel Bearings

Post by muppet_man67 »

Clint wrote:
Oh and do Haynes or Gregories have workshop manuals for the 2000 Jimnies??
just buy the manufacturors workshop manual. the one for the coilly is awsome. it takes you through everything.
Posts: 32
Joined: Fri Apr 16, 2004 2:51 am
Location: italy

Post by trialjimny »

not an easy job,
you need specific tools and if your friend does not have mechanical skills i would suggest to take the jimny to a 4x4 shop to get the bearings replaced.
[b][url=http://www.trialjimny.com][color=DarkOrange]TRIALJIMNY Performance[/color][/url][/b]
Posts: 222
Joined: Thu Jul 24, 2003 9:26 pm
Location: Boyne Island (Near Gladstone)

Post by Clint »

We both have had plenty of mechanical experiance but we just haven't worked on Jimny wheel bearings before.
Access to tools are not a problem. Just need a little direction and advice from ppl who have done it before.
Clint,
Limited Edition 95 Roza & 2006 ST Patrol Coil Cab Ute.... both a work in progress.
Posts: 7345
Joined: Wed Jun 02, 2004 3:29 pm
Location: Melbourne

Post by Gwagensteve »

I think you might have misunderstood trialjimny's post.... he refers to "specific tools" i.e... Suzuki special service tools I am guessing. I figure you will want to work with the factory service manual, so at least you can see what the SST looks like and make a descision if you can use a screwdriver/mallet/fencing wire instead.

PS Jimny's and coilers use a special hub nut that if my memory serves me correctly, will require a SSP ( or similar made yourself) to get the correct torque.
[quote="greg"] some say he is a man without happy dreams, or that he sees silver linings on clouds and wonders why they are not platinum... all we know, is he's called the stevie.[/quote]
Posts: 2910
Joined: Thu Jan 02, 2003 4:32 pm
Location: Brisbane

Post by -Mick- »

Strange my mate just replaced his in his driveway by himself with just the manual and his dads tools (very basic). He's a chef so he doesn't have access to special tools :lol:
Posts: 301
Joined: Wed Sep 10, 2003 8:59 am
Location: Caringbah

Post by Muzz110 »

I used to have a Jimny and they are pretty easy.

The genuine bearing is expensive because it has a spacer on one side of it for some reason and I'm pretty sure is the same bearing as the coily. I got a spacer which slides over the axle first which lets you use a common bearing and the seal is a common one also. GRP used to sell it all together.

Then you just pull your axle out in the normal fashion. You will need to press the new bearing on which is probably the only non backyard tool you need but you could probably figure some kind of jig and do it with a jack.
Muzz
Posts: 222
Joined: Thu Jul 24, 2003 9:26 pm
Location: Boyne Island (Near Gladstone)

Post by Clint »

PS Jimny's and coilers use a special hub nut that if my memory serves me correctly, will require a SSP ( or similar made yourself) to get the correct torque.


Ahhhh the old 'special service tool eh'. I hate it when they do that.
Clint,
Limited Edition 95 Roza & 2006 ST Patrol Coil Cab Ute.... both a work in progress.
Posts: 1569
Joined: Tue May 11, 2004 9:43 pm
Location: Newcastle

Re: Replacing Jimny Rear Wheel Bearings

Post by HRZOOK »

muppet_man67 wrote:
Clint wrote:
Oh and do Haynes or Gregories have workshop manuals for the 2000 Jimnies??
just buy the manufacturors workshop manual. the one for the coilly is awsome. it takes you through everything.


Where did you buy the manufactures manual....Suzuki I pressume.

Got a part number for it?

What sort of $$$$?

HRZOOK
Posts: 222
Joined: Thu Jul 24, 2003 9:26 pm
Location: Boyne Island (Near Gladstone)

Post by Clint »

i was wondering the same thing.
Clint,
Limited Edition 95 Roza & 2006 ST Patrol Coil Cab Ute.... both a work in progress.
Posts: 3552
Joined: Wed Apr 14, 2004 9:46 pm
Location: Ormond VIC

Post by muppet_man67 »

It was $140 from the nearest suzuki dealer. I had to wait a couple of days for them to get it in from South Australia but thats alright. In terms of part numbers they figure it out when you give them your vin number. The coilly one has all the details of efi as well if I ever decide to do that. it has already payed for itself a few times over.
Posts: 32
Joined: Fri Apr 16, 2004 2:51 am
Location: italy

Post by trialjimny »

Gwagensteve wrote:I think you might have misunderstood trialjimny's post.... he refers to "specific tools" i.e... Suzuki special service tools I am guessing. I figure you will want to work with the factory service manual, so at least you can see what the SST looks like and make a descision if you can use a screwdriver/mallet/fencing wire instead.


this is exactly what i mean.
of course you can diy with standard tools, but this could result in bearing noise and a short life for the new bearings.
i suggest you pull out the shafts and take it to a suzuki shop.
cheers
[b][url=http://www.trialjimny.com][color=DarkOrange]TRIALJIMNY Performance[/color][/url][/b]
Posts: 222
Joined: Thu Jul 24, 2003 9:26 pm
Location: Boyne Island (Near Gladstone)

Post by Clint »

Well, we did the back left one last night without too many dramas.
They were definitly stuffed. Used a dremmel with a cut off wheel to remove the old brgs. Tapped on the new one and heated up the seal ring in the oven and it slipped on. Wacked it all back together, no probs.
Will do the other side on the weekend.
Clint,
Limited Edition 95 Roza & 2006 ST Patrol Coil Cab Ute.... both a work in progress.
Posts: 222
Joined: Thu Jul 24, 2003 9:26 pm
Location: Boyne Island (Near Gladstone)

Post by Clint »

Oh, and the only SST required to do the rear brgs is the 'special tool' swinging on the spanners. :lol:
Clint,
Limited Edition 95 Roza & 2006 ST Patrol Coil Cab Ute.... both a work in progress.
Posts: 8
Joined: Fri Aug 06, 2004 10:21 pm
Location: NZ

Post by roundcruiser »

:) Well done Clint.
How long doid it take per side? I will keep this on file till the day I need to get the job done...
Posts: 222
Joined: Thu Jul 24, 2003 9:26 pm
Location: Boyne Island (Near Gladstone)

Post by Clint »

It took us about 3 hrs for the left hand side cause we were figuring it out as we went along.
This included a dash out to work to get some gear.
Other side should be quicker now that we know what to do.
Clint,
Limited Edition 95 Roza & 2006 ST Patrol Coil Cab Ute.... both a work in progress.
Posts: 23
Joined: Thu May 08, 2003 8:11 pm
Location: singapore

part number for service manual

Post by zukiny »

The part number for FSM for the SOHC Jimny is 99500-81A00-01E.

Yep it's really comprehensive ,plus I have the parts catalog which is just as useful .

You'll need a seperate manual for wiring and another for the A/C

Happy wheelin............
Posts: 32
Joined: Fri Apr 16, 2004 2:51 am
Location: italy

Re: part number for service manual

Post by trialjimny »

zukiny wrote:The part number for FSM for the SOHC Jimny is 99500-81A00-01E.

is this a cd or paper format?
[b][url=http://www.trialjimny.com][color=DarkOrange]TRIALJIMNY Performance[/color][/url][/b]
Posts: 23
Joined: Thu May 08, 2003 8:11 pm
Location: singapore

SN413 FSM

Post by zukiny »

It's the usual green ''telephone directory'' sized book.

Happy Wheelin...........
Post Reply

Who is online

Users browsing this forum: No registered users and 90 guests