Notice: We request that you don't just set up a new account at this time if you are a previous user.
If you used to be one of our moderators, please feel free to reach out to Chris via the facebook Outerlimits4x4 group and he will get you set back up with access should he need you.
Recovery:If you cannot access your old email address and don't remember your password, please click here to log a change of email address so you can do a password reset.

springovers

General Tech Talk

Moderators: toaddog, TWISTY, V8Patrol, Moderators

Posts: 10
Joined: Wed Feb 26, 2003 12:31 am
Location: Cerberus Paradise on he Cold Coast

springovers

Post by TJ Dave »

Hi all, I'm new here, I was wondering what has to be modified after doing a home made springover? ie steering, brakelines etc?

I've got a 1981 "sj 40" sierra (I think) with a Sigma engine 2.6P,fibreglass body, & 31x10.5x15r allterrains. I've just bought it, and from what I can tell, it's bog stock, but with the 31's there is NO travel. I'm on a budget (diy if possible) and want to do all the cheap simple things to improve it's capability before I start spending $$$.

thanks all.


Dave
Posts: 13555
Joined: Fri Nov 15, 2002 1:28 pm
Location: Melbourne

Post by grimbo »

try and find some Old Man Emu 2.5" springs and make some 2" extended shackles out of 3mm U channel and the 31s will fit. Make sure you hammer the seams inside the inner fenders and everything should be good
Ransom note = demand + collage
Posts: 11892
Joined: Tue Oct 22, 2002 9:53 am
Location: Melbourne

Post by N*A*M »

you seem to know what might need work with a springover anyway. so just do it and see what needs modding as you go along. an anti-wrap bar is also a good idea for an SOA rear. go for it!
Posts: 666
Joined: Mon Oct 28, 2002 6:56 pm
Location: Newcastle NSW

Post by camskizook »

Its prettty easy to do....
Need longer brake lines, driveshaft spacers, z shaped draglink and new spring perches..if u flip the ubolt plates u will need to make new shock mounts but
CAM
Posts: 878
Joined: Tue Oct 22, 2002 9:53 am

Post by M&M Custom Engineerin »

N*A*M wrote:you seem to know what might need work with a springover anyway. so just do it and see what needs modding as you go along. an anti-wrap bar is also a good idea for an SOA rear. go for it!


you wont need a trac bar if you keep the load leaf in.
Posts: 1837
Joined: Sat Nov 09, 2002 10:49 am
Location: Brisbane

Post by beebee »

camskizook wrote:Its prettty easy to do....
Need longer brake lines, driveshaft spacers, z shaped draglink and new spring perches..if u flip the ubolt plates u will need to make new shock mounts but
TEAM DGR WEBSITE
TEAM DGR ON FACEBOOK

Sponsors:
SUPERIOR ENGINEERING
LOCKTUP 4X4
UNIVERSAL DRIVESHAFTS QUEENSLAND
MASSOJET UNDER BODY BUDDY
DIRTCOMP
4WD TV
Posts: 1837
Joined: Sat Nov 09, 2002 10:49 am
Location: Brisbane

Post by beebee »

camskizook wrote:Its prettty easy to do....
Need longer brake lines, driveshaft spacers, z shaped draglink and new spring perches..if u flip the ubolt plates u will need to make new shock mounts but


Scary steering!
TEAM DGR WEBSITE
TEAM DGR ON FACEBOOK

Sponsors:
SUPERIOR ENGINEERING
LOCKTUP 4X4
UNIVERSAL DRIVESHAFTS QUEENSLAND
MASSOJET UNDER BODY BUDDY
DIRTCOMP
4WD TV
Posts: 10
Joined: Wed Feb 26, 2003 12:31 am
Location: Cerberus Paradise on he Cold Coast

Post by TJ Dave »

someone I know said something about a calmini lift ??? anyone heard of this?

anyway, to clear things up, what I should have said earlier, the 31's are already on, the body is 1 piece fibreglass (someones tried to make a Jeep, not me), the rear has extended shackles already.

what are z shaped draglink, & anti-wrap bar? I'm not knowledgable about some of these leaf spring mods, having been a TJ Jeep (coils) fanatic for some time.


anyway, thanks for the help, keep it coming,

Dave
Posts: 666
Joined: Mon Oct 28, 2002 6:56 pm
Location: Newcastle NSW

Post by camskizook »

beebee wrote:
camskizook wrote:Its prettty easy to do....
Need longer brake lines, driveshaft spacers, z shaped draglink and new spring perches..if u flip the ubolt plates u will need to make new shock mounts but


Scary steering!


I have had the z-bar for 12months now with my spring over and it handles just as well as it did when it was stock....

The zbar is basically your drag link bent into a "z" so it doesnt rub on your passenger side springs at full left lock
CAM
Posts: 4065
Joined: Thu Oct 24, 2002 8:31 am
Location: ACT

Post by Wendle »

beebee wrote:
camskizook wrote:Its prettty easy to do....
Need longer brake lines, driveshaft spacers, z shaped draglink and new spring perches..if u flip the ubolt plates u will need to make new shock mounts but


Scary steering!


I'f feel safer in a suzuki with a well-built z-link than in a hilux with a permanently fatigued j-arm anyday of the week :)
Posts: 11892
Joined: Tue Oct 22, 2002 9:53 am
Location: Melbourne

Post by N*A*M »

a z-link also reduces the operating angles of your rod ends.

cam, it's hard to see but their doesn't look like there's much bracing on yours?
Posts: 13555
Joined: Fri Nov 15, 2002 1:28 pm
Location: Melbourne

Post by grimbo »

TJ Dave wrote:someone I know said something about a calmini lift ??? anyone heard of this?


An american lift that will set you back a fair bit of money. It is a 5" lift good quality but big bucks

anyway, to clear things up, what I should have said earlier, the 31's are already on, the body is 1 piece fibreglass (someones tried to make a Jeep, not me), the rear has extended shackles already.


we need to see pics of the 1 piece fibreglass "jeep" like body
Ransom note = demand + collage
Posts: 11892
Joined: Tue Oct 22, 2002 9:53 am
Location: Melbourne

Post by N*A*M »

calmini gear is available thru a mob in perth now. but yeah it's $x$...

show us your body!
Posts: 3269
Joined: Mon Nov 25, 2002 1:11 pm
Location: melting gears

Post by greg »

if it's a flattie i think i might just need to have your address too - and let me know what times you won't be home in the next few days :D
Posts: 666
Joined: Mon Oct 28, 2002 6:56 pm
Location: Newcastle NSW

Post by camskizook »

N*A*M wrote:a z-link also reduces the operating angles of your rod ends.

cam, it's hard to see but their doesn't look like there's much bracing on yours?


NAM that is a pretty bad pic, but it has been braced with box tube and reinforced......i didnt do it myself, paul pisani from GRP did it
CAM
Posts: 11892
Joined: Tue Oct 22, 2002 9:53 am
Location: Melbourne

Post by N*A*M »

well i thought it would've been built properly... and if paul made it then i have no doubts it's a stout job.
Posts: 185
Joined: Tue Dec 03, 2002 7:09 pm
Location: townsvile,nth qld

Post by camo »

calmini kit is 100% bolt-on so would be good to take from car to car every time u roll it or can take it back to stock (the car that is) if u want to sell it

i wrote to calmini a few weeks back and the kit is not ready yet still fine tuning it it costs $999.95 US so it is preaty out there when most guys are buying zooks for half that
Posts: 13555
Joined: Fri Nov 15, 2002 1:28 pm
Location: Melbourne

Post by grimbo »

the calmini kit has been advertised for sale for about 5 years now so I'd imagine it would be for sale :D

I have actually seen Zuks with it on so I don't know what kit you are thinking of
Ransom note = demand + collage
Posts: 3722
Joined: Sat Jan 18, 2003 7:32 pm
Location: perth wa

Post by bazooked »

the kit is available from 4wd usa here in perth and its a 5" shackle reversal and i think goes for bout $1600 saw 1 fitted here didnt see it flex so i cant tell ya wat its like.... :shock:
Posts: 10
Joined: Wed Feb 26, 2003 12:31 am
Location: Cerberus Paradise on he Cold Coast

Post by TJ Dave »

here you go, it's the only pic I have so far.Image

tell the truth, I'm still confused. :? I'll keep looking at pics and reading the posts, I'll get it eventually.

edit: is there anyone in perth who I'd be able to talk to, and get them to explain in person? I know bazooked is here somewhere, any one else?
Posts: 185
Joined: Tue Dec 03, 2002 7:09 pm
Location: townsvile,nth qld

Post by camo »

i am talking about a bolt-on spring over kit. not the shakle reverse kit!
wrote to calmini about three weeks a go and the spoa kit is not yet ready
claimed 6.5 in lift on there spoa kit
5in for the reverse shakle kit and 2in or 3 in lift with there other kits
Posts: 3722
Joined: Sat Jan 18, 2003 7:32 pm
Location: perth wa

Post by bazooked »

hey dave if ya wanna get in touch let me no...bye the way before u can do any mods u have to fill out the form from the cop shop before u start doin anything :evil:
Posts: 1837
Joined: Sat Nov 09, 2002 10:49 am
Location: Brisbane

Post by beebee »

Wendle wrote:
beebee wrote:
camskizook wrote:Its prettty easy to do....
Need longer brake lines, driveshaft spacers, z shaped draglink and new spring perches..if u flip the ubolt plates u will need to make new shock mounts but


Scary steering!


I'f feel safer in a suzuki with a well-built z-link than in a hilux with a permanently fatigued j-arm anyday of the week :)


No fatigued j-arm for me! Just welded steering arms and bootie box mounts. Does that mean that I'm ok. Safer than stock? :lol:
TEAM DGR WEBSITE
TEAM DGR ON FACEBOOK

Sponsors:
SUPERIOR ENGINEERING
LOCKTUP 4X4
UNIVERSAL DRIVESHAFTS QUEENSLAND
MASSOJET UNDER BODY BUDDY
DIRTCOMP
4WD TV
Posts: 864
Joined: Mon Mar 10, 2003 1:14 am
Location: Between Sugarloaf and the Watagans :)

Post by SAWZALL »

camo wrote:i am talking about a bolt-on spring over kit. not the shakle reverse kit!
wrote to calmini about three weeks a go and the spoa kit is not yet ready
claimed 6.5 in lift on there spoa kit
5in for the reverse shakle kit and 2in or 3 in lift with there other kits



Keep in mind that Calmini have been bagging SPOA as unsafe for about 6 years. They couldnt sell enough of their SPUA kits so now they have changed their minds :roll:
Gone drag racing......
Posts: 9393
Joined: Tue Oct 29, 2002 11:51 am
Location: Brisbane

Post by antt »

bazooked wrote:hey dave if ya wanna get in touch let me no...bye the way before u can do any mods u have to fill out the form from the cop shop before u start doin anything :evil:


why do you have to fill in a form at the cop shop to start modding?
Posts: 3443
Joined: Tue Oct 29, 2002 10:50 pm
Location: Currently On the Road !!

Post by Dozoor »

Looks like they tried to copy a CJ3b , there my favorite sheep and white too mmmm.
Because it has a different body might be worth looking at it from a differrent perspective, has it got good clearance for the tires at its present hieght ? are the diffs narrow or wide track ?
Posts: 185
Joined: Tue Dec 03, 2002 7:09 pm
Location: townsvile,nth qld

Post by camo »

nice point was just a good bolt on idea probly to expence for any one here any way $1000 us = $3000 aus with importing
Posts: 10
Joined: Wed Feb 26, 2003 12:31 am
Location: Cerberus Paradise on he Cold Coast

Post by TJ Dave »

Hi all, sorry I haven't been here lately, work sux (very tired).

ATM I've decided to leave the suspension as is.

I've got a small problem with the transfer case, it's making a regular noise, like a banging or thumping. what could this be? so far I've heard either collapsed bearing, or the chain's stretched and is hollowing out the case. any other ideas? opinions? advice? I think it's in the output shaft somewhere, as when I was towed home, it was doing it even though I had Tcase in N, Gbox in N, and foot on clutch.

It's a regular noise, thump every revolution of driveshaft, starting 30kmh getting worse as speed increases.

thanks in advance
I reject your reality and submit ly own
Posts: 314
Joined: Mon Mar 03, 2003 9:16 pm
Location: Newcastle

Post by purefmx »

camskizook wrote:
beebee wrote:
camskizook wrote:Its prettty easy to do....
Need longer brake lines, driveshaft spacers, z shaped draglink and new spring perches..if u flip the ubolt plates u will need to make new shock mounts but


Scary steering!


I have had the z-bar for 12months now with my spring over and it handles just as well as it did when it was stock....

The zbar is basically your drag link bent into a "z" so it doesnt rub on your passenger side springs at full left lock


Hey Cam,
my first spoa z link was scary, after 12 monthjs of log hopping etc, she bent just a bit, it took about ten turns to full lock to the left and one to the right, from now on ill make sure the bugger is braced good and proper!!!
User avatar
Guy
Posts: 10366
Joined: Thu Dec 12, 2002 8:43 am
Location: Wangaratta

Post by Guy »

Seeing as sierra's have a gear driven transfer case ( no chains unless factory a coil sprung sierra or jimny transfer case have been installed ) .. I would seriously doubt a stretched chain. Collapsed bearing not likely .. or it would make alot more noise than just a mild thunk thunk sound.
Have you checked your universal joints ?? Other possibilities are chipped gears t/case or diff. Possibly rear wheel bearings.

Best bet is uni joint though ..
Post Reply

Who is online

Users browsing this forum: No registered users and 0 guests