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RR & Disco diff articulation

Tech Talk for Rover owners.

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RR & Disco diff articulation

Post by up2nogood »

Has anyone raised their suspension to 50mm over standard and then noticed vibration/ driveshaft binding in the front?

Just put some 30mm over standard Dobinson springs in. Tried the back into the front to give it 50mm (just to see if it liked it), but the car was vibrating too much.
OK for dropping the diff while wheeling, but forget it on the road.

I also used their front shocks, which allow the diff to drop down to the max amount without 1) binding the unis and 2) driveshaft touching the sway bar.
Lowering the sway bar wouldn't help, as the uni won't allow further movement down anyway.

Seems to me for further travel you would have to remake the front shaft with a cardan joint? Has anyone done this?

In the rear, the car has a semi stuffed pair of Bilsteins, so I don't know how far the stock ones are supposed to travel. I do know I could get up to 75mm more downward travel before the spring tries to pop out. But then I don't want the shock to bottom out on upward travel.

Can anyone make any recommendations for the rear, without having to relocate the chassis mount to prevent the shock bottoming out? The new springs are 30mm over standard and somewhat stiffer. Chances of hitting bump stops is minimal and I will not be jumping anything in this thing!
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Post by HSV Rangie »

Most RR/Discos donot have issues with 30-50mm lifts.

Mine did not start to to vibe untill I reached 80-90mm.

Check all unis to make sure all are ok.

Michael.
Mitsubishi 2010 NT DID Pajero wagon, Factory rear diff lock, Dual batteries, ARB bar, winch, Mt ATZ 4 rib tyres.
1986 RR.
Custom suspension links etc.
HSV 215 engine.
4.3 diffs.
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Post by up2nogood »

That's what I've been reading, but if I put the rears into the front (the new 30mm overs that is, giving 50mm over standard while sitting) I end up with prop shaft vibration from the front.

In this position (with this spring in the front) I can also see that the front uni on the t-case will not go much further before binding when the sitting height is 50mm over standard. The uni has no wear, so it isn't that that causes the vibration.

Spoke to the guys at Dobinsons and they had the same result when they designed the springs using a (I think) a 99 Disco.

So, my car is sitting at 30mm over standard with no adverse vibrations and wheel travel all the way down to the point where the drive shaft almost touches the front sway bar and the uni will not really like going lower.

Not trying to argue with anyone, just curious if people really have achieved a true 50mm over standard ride height with these cars, as I can't with mine. Not without a cardan joint, anyway! :lol:
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Post by daddylonglegs »

You could try wide angle propshaft from an early Rangey. Also make sure your front UJ,s are phased correctly on the slipjoint.
Bill.
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Post by up2nogood »

Bill, you're a champion!

Just checked the alignment of the shaft, our previous owner (or mechanic) has been fiddling with the drive shaft and has mucked it up!

That'll give me something to do tomorrow night....... :roll:

Even so, the 50mm lift left it very close to where the uni on the t-case wouldn't give me long term loving.......

Alex.
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Post by J Top »

DO NOT phase the front drive shaft on a disco,they come out of the factory out of phase,apparently to compensate for drive flange angle differences.
The splines are plastic coated and do not like going back into a different position.I have learned this the hard way.
J Top
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Post by daddylonglegs »

Alex, you should note that due to the angle of the front diff, Rangeys/disco's and Defender front propshafts are intentionally out of phase by about 2 splines on the slip joint to cancel out vibrations. If you test drive it with only 2 bolts attaching the propshaft to the diff,to make it easier to unbolt, by indexing the slip joint 1 spline at a time you should be able to find the optimum phasing for your new suspension height.
Bill.
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Post by GURU »

I run about a 95mm lift and never had any drive line vibrations. rear has 1" longer lower control arms which I think helps.

Front has a front disco drive shaft, I will have alook tomorrow to see if it is in phase or not.
[i]DAS[/i]
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Post by up2nogood »

DAS, how'd you go?

By the way, can anyone with a 2" spring lift on their Disco take a measurement from the centre of the front axle hub to the centre of the arch of their guard and let me know what the measurment is?

Just curious......
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Post by jbell »

Alex mine measures 520 D.S.
525 P.S.
97 disco with RR rear kings in the front


cheers Jeff
rover money pit on mogs !!!
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Post by GURU »

not yet,sorry, been sick the last 2 days, will have alook over the weekend.
[i]DAS[/i]
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Post by Slunnie »

up2nogood wrote:Spoke to the guys at Dobinsons and they had the same result when they designed the springs using a (I think) a 99 Disco.

The Dobinson 2" lift is about 70mm AFAIK on the Disco2. They definately don't vibrate with that lift as they've gone to a double cardin front propshaft.
Cheers
Slunnie

Discovery TD5, Landy IIa V8 ute.
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Post by up2nogood »

The Disco 2 has a cardan front shaft?

Think I'll be gettin' me one o dem if that's the case.

I have one more question, but what does AFAIK mean?
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Post by ISUZUROVER »

up2nogood wrote: what does AFAIK mean?


As Far As I Know
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Post by up2nogood »

Just measured mine, 510mm between centre of hub and the top edge of the wheel arch.

Jeff, what lift are the springs in yours? Is a 97 model a series 2 Disco? I can't remember!

If it is, does it have a cardan joint in the front drive shaft?

Alex
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Post by Slunnie »

The series 2 Disco's started in 1999 and are the ones that have the TD5, sticky out door handles, ETC, are a bit longer in the boot and have the small ring of wheel nuts. These all have the double cardin front propshaft and I'm pretty sure they will interchange with Defenders, original Disco's and I would assume Rangies with the LT230 transfer case also.
Cheers
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Post by Davidh »

Your front driveshaft may not be an original. I bought a "new" driveshaft from a dealer in Melbourne which bound up when the diff dropped, with just OME springs in the front. I ended up putting in a 2nd hand standard disco shaft which won't bind now with the OME and 30mm spring spacers.
No front swaybar to get in the way though!

I had REALLY bad vibes when the internal splines started to wear out (lack of lube) but that's probably not the case with your driveshaft.

If you definately want to put 50mm+ lift in, and you're current shaft doesn't like it, put in a double cardan series 2 shaft in. They shouldn't be too pricey 2nd hand, just don't ask for a new price! I think it was something like $800 for a brand newey from UK!

As other people have said though, some front shaft's go fine with big lifts.
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Post by up2nogood »

Thanks David, S2 cardan here we come!
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Post by jbell »

As others have said 97 S1
springs are 50mm lift for rear of my old RR, kings
They keep my disco nice & level with winch etc. on
the front no bad vibes, 110k no problem
I run 235/85/16 muds on old steel RR rims more
offset than steel disco rims.
JEFF
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Post by GURU »

my front shaft (out of a disco SI) is out of phase. no vibrations at all, no bind up either
[i]DAS[/i]
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Post by up2nogood »

Thanks DAS, reckon I'll fix the problem with the later model shaft.

With a cardan joint it should allow for a bit more drop anyway.

Cheers
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Post by Bush65 »

up2nogood wrote:Thanks DAS, reckon I'll fix the problem with the later model shaft.

With a cardan joint it should allow for a bit more drop anyway.

Cheers


up2nogood, I'm not having a go at you, but want to correct your terminology so that you dont confuse others, particularly when you ask for a cardan joint.

Cardan joint (named after one of the inventors) is a name used for a standard universal joint. A shaft with one of these at each end is a cardan shaft.

You seem to be mistaking a double cardan joint for a cardan joint.
John
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Post by up2nogood »

I sit corrected! :D

Named after Girolamo Cardano, credited with the invention of the device in 1545.

Although the first recorded manufacture of one was done by Robert Hookes in 1676.

And it was Henry Ford who gave us the term universal joint.

And I am, in fact, referring to a double cardan joint at the t-case end and a single cardan joint on the diff end of the front driveshaft.

Apologies for any confusion. :oops:
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Post by up2nogood »

Well, now I've got the 30mm over springs and they've been in too long to return 'em for an exchange. That and they're a bit dirty...... :D

Where can I get metal spring spacers (30mm) with spring clamps to stop the springs popping out on full extension?
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Post by Slunnie »

I bought mine from Wholesale suspension in Penrith who are the Sydney King spring dealers. The ones that fit I think are LC80 front shims.
Cheers
Slunnie

Discovery TD5, Landy IIa V8 ute.
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Post by up2nogood »

Are the spacers steel or aluminium alloy?

And the spring retainers came from same?
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Post by Slunnie »

No these are the plastic ones, polyurethane I think, that sit on top of the spring between the spring and the top perch. I've only run these on the rear also. I've never run the retainers, these never came on the Disco and I didn't setup the shocks to dislocate the springs.
Cheers
Slunnie

Discovery TD5, Landy IIa V8 ute.
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