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80 series transfer packing

Tech Talk for Cruiser owners.

Moderators: toaddog, Elmo, DUDELUX

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Posts: 766
Joined: Sun Aug 01, 2004 7:16 pm
Location: brisbane

80 series transfer packing

Post by bruiser »

Trying to correct the angel of the transfer case to rear diff.

Has anyone packed out a transfer case and how hard is it.

Also does anyone know of somewhere in brisbane that would do it.
Steve
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Joined: Sun Jan 25, 2004 11:45 am
Location: Brisbane

Post by RV80 »

why not use adjustable upper trailing arms
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Post by dow50r »

Been told that up to 15mm of packing can be put between the crossmember and the chassis to bring the drive flanges down and reduce the angles....the 8 bolts that hold this together are about 25mm long each, so there is plenty of meet there.
Andrew
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Joined: Sun Jan 25, 2004 11:45 am
Location: Brisbane

Post by RV80 »

dow50r wrote:Been told that up to 15mm of packing can be put between the crossmember and the chassis to bring the drive flanges down and reduce the angles....the 8 bolts that hold this together are about 25mm long each, so there is plenty of meet there.
Andrew


Andrew the spelling's still a bit rough :lol:
www.bolsys.com.au
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Location: brisbane

Post by bruiser »

RV,

Do you know where to get adjustable upper trailing arms for an 8o series from?

Steve :armsup:
Posts: 1719
Joined: Sun Jan 25, 2004 11:45 am
Location: Brisbane

Post by RV80 »

i'm sure you can get them from redlands 4wd at capalaba.
www.bolsys.com.au
Posts: 2097
Joined: Tue Aug 12, 2003 6:50 pm
Location: wollongong

Post by dow50r »

hi i did mine by cutting 10mm out of them, putting a bolt inside the hollow tube and rewelding plus a coat of paint...like new....
Nill cost.
Also picked up a d/c joint for the front diff...hilux rear d/c out of dualcab i think is a straight bolt pattern match :-)
Andrew
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Joined: Sun Jan 25, 2004 11:45 am
Location: Brisbane

Post by RV80 »

dow50r wrote:hi i did mine by cutting 10mm out of them, putting a bolt inside the hollow tube and rewelding plus a coat of paint...like new....
Nill cost.
Andrew

beats paying $200 for adjustables. if your not going
to change the lift again you may as well chop them.
or get an engineering mob to do it if your not to
confident on the welder.
www.bolsys.com.au
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Location: brisbane

Post by bruiser »

put double cardan in front shaft today.
everything fixed.
No sounds no vibs, all sweet

Also check D.I trip in trips and places!
Steve.
Posts: 1719
Joined: Sun Jan 25, 2004 11:45 am
Location: Brisbane

Post by RV80 »

bruiser wrote:put double cardan in front shaft today.
everything fixed.
No sounds no vibs, all sweet

Also check D.I trip in trips and places!
Steve.


what did the D.C shaft set you back?
www.bolsys.com.au
Posts: 766
Joined: Sun Aug 01, 2004 7:16 pm
Location: brisbane

Post by bruiser »

$750
That was basically a whole new shaft.
D/C new spline and new uni in front.

BEST 750 ive spent ever

Car drives beter than before i did the lift.
Posts: 2097
Joined: Tue Aug 12, 2003 6:50 pm
Location: wollongong

Post by dow50r »

beats paying $200 for adjustables. if your not going
to change the lift again you may as well chop them.
or get an engineering mob to do it if your not to
confident on the welder.


The bolt size is 3/4, but the head off and slip it inside, schanfer the cuts and weld away (keep the end eyes cool with water...make sure the ends are parallel by putting the lot on a steel bench to weld)
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