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General 4x4 tech bible (please read before asking tech)

General Tech Talk

Moderators: toaddog, TWISTY, V8Patrol, Moderators

Post Reply
Posts: 3523
Joined: Sun May 18, 2003 8:42 pm
Location: Somewhere they can't reach me, shoot me or electrocute me...

General 4x4 tech bible (please read before asking tech)

Post by Area54 »

If it is not listed, then you may post a thread.

This will be the thread for the most Frequently Asked Questions relating to General Tech for your fourby. Not brand specific, yet broad enough to cover most makes and models. I will add to this as time goes on.

Click on the following links for the information you require:

A/C pump to Air compressor:
viewtopic.php?t=74159
viewtopic.php?t=10246
viewtopic.php?t=8383
viewtopic.php?t=6532
viewtopic.php?t=5912
viewtopic.php?t=5811

Air Locker:

Oil -> viewtopic.php?t=8496

Running pressures-> viewtopic.php?t=6728

Wiring -> viewtopic.php?t=4806

Other -> viewtopic.php?t=11002

viewtopic.php?t=7928

Air Tanks:

viewtopic.php?t=10839
viewtopic.php?t=7464
viewtopic.php?t=7045


Brake fluid explained:
http://carl.outerlimits4x4.com/viewtopic.php?t=128527

Body lifts:

QLD -> viewtopic.php?t=9952
viewtopic.php?t=10987
viewtopic.php?t=9952
NSW -> viewtopic.php?t=10140
WA -> viewtopic.php?t=10061
viewtopic.php?t=9859
viewtopic.php?t=9429
viewtopic.php?t=8417
viewtopic.php?t=8243

Conveyor Belt rubber (mudflaps/wheelarch flares etc):
QLD-> viewtopic.php?t=21321

CV's:

Changing Hilux CV's -> viewtopic.php?t=12519

Diffs:

Cutting and rotating knuckles -> viewtopic.p084#194084

Drop Shackles:

QLD-> viewtopic.php?t=11132
viewtopic.php?t=5787

Diff breather extensions:

viewtopic.php?t=10778
GQ Nissan -> viewtopic.php?t=11175

Drive Shafts:

viewtopic.php?t=8732

General Mods - DOT etc:

QLD -> viewtopic.php?t=9856
QLD -> viewtopic.php?t=11754
VIC -> viewtopic.php?t=9080
NSW -> viewtopic.php?t=8908
WA -> viewtopic.php?t=8096
QLD lift regulations ->
viewtopic.php?t=12349

Hiclones:

viewtopic.php?t=9065

Insurance:

viewtopic.php?t=9430
viewtopic.php?t=8147

MIG welders:

viewtopic.php?t=11368
viewtopic.php?t=7908
viewtopic.php?t=5355
viewtopic.php?t=11887

Shock absorbers:

OME L (Long) series catalogue sheets-> viewtopic.php?t=38416


Snatch Straps:

Care of -> viewtopic.php?t=11005

Purchasing info -> viewtopic.php?t=10635
viewtopic.php?t=10792

Towing:

Trailers (brakes) ->
viewtopic.php?t=12598

Flat towing (A frame) ->
viewtopic.php?t=10789
viewtopic.php?t=9752

Tow bars ->
viewtopic.php?t=6077

Tow rigs ->
viewtopic.php?t=10611

Toyota axle studs - 10mm conversion:

viewtopic.php?t=11856

Tube benders:

viewtopic.p.php?t=513
viewtopic.p.php?t=845


Tube bending:

viewtopic.php?t=10349
viewtopic.php?t=6508
viewtopic.php?t=3854

Tube notchers:

viewtopic.php?t=11111

Vehicle Modification Guidelines:
State specific, these are .pdf publications from individual states' RTA/DOT.

QLD - viewtopic.php?t=37270

Wheel spacers:

viewtopic.php?t=10567
viewtopic.php?t=6266

Winches:

viewtopic.php?t=7659
viewtopic.php?t=10625
viewtopic.php?t=10585
viewtopic.php?t=8409
viewtopic.php?t=8388
viewtopic.php?t=7475
viewtopic.php?t=8143
viewtopic.php?t=8044
Solenoid position -> viewtopic.p.php?t=364


High mounts:
viewtopic.php?t=8166
viewtopic.php?t=6345
viewtopic.php?t=6660
Dual 8000 Hybrid high mount:
viewtopic.php?t=12557


Thanks to Troy for putting this together. Please feel free to add more tech in subsequent posts below.

cheers
BJ
Last edited by Area54 on Thu Mar 03, 2005 7:12 pm, edited 18 times in total.
Built, not bought.
Posts: 15549
Joined: Tue Oct 22, 2002 9:23 am
Location: Your Mummas House!

Post by bj on roids »

hands and mums dont count!!!
Posts: 16934
Joined: Sun Oct 20, 2002 6:57 pm

Post by RUFF »

Its not on this site but should be a great help to lots of people-

ON LINE FACTORY SERVICE MANUALS

http://www.e-toolbox.com/ads/index.cfm


http://forums.bauchan.org/portal/downloads.php
Posts: 2739
Joined: Sat Oct 26, 2002 7:50 am
Location: Melbourne

Post by Bitsamissin »

Here's another one I came across on Trail Talk (online service manuals) has many makes and models but is US based.

http://www1.autozone.com/servlet/UiBrok ... deYMMEYear
I just luv my "clacker Jabber"
The Haggler!
Posts: 6652
Joined: Sun Oct 20, 2002 8:48 pm

Post by ToNkA »

RUFF wrote:Its not on this site but should be a great help to lots of people-

ON LINE FACTORY SERVICE MANUALS

http://www.e-toolbox.com/ads/index.cfm


http://www.e-toolbox.com/ads/index.cfm

Is it me, or can no one else see the link in Ruffs post?

If I qoute him, it comes up on my screen.

Weird.
MY JEEP BUILD
v840 wrote: [Not a shot at Tonka] It's like saying, hell I've got two nuts, I may as well cut one of them off for the hell of it. I ain't using it.[/NAS@T] It's ridiculous!
Posts: 1732
Joined: Tue Feb 11, 2003 11:23 am
Location: Goulburn

Post by MY45 »

Cut and Rotate Landcruiser Diff Knuckles

A step by step rundown on how to rotate your diff knuckels.


viewtopic.php?p=194084#194084
----HillBilly Engineering----
Posts: 668
Joined: Mon May 19, 2003 4:49 pm
Location: Gold Coast

Post by Pesky Pete »

RUFF wrote:Its not on this site but should be a great help to lots of people-

ON LINE FACTORY SERVICE MANUALS

http://www.e-toolbox.com/ads/index.cfm


Just went to use this link and the link appears dead
Posts: 15549
Joined: Tue Oct 22, 2002 9:23 am
Location: Your Mummas House!

Post by bj on roids »

Pesky Pete wrote:
RUFF wrote:Its not on this site but should be a great help to lots of people-

ON LINE FACTORY SERVICE MANUALS

http://www.e-toolbox.com/ads/index.cfm


Just went to use this link and the link appears dead

I can get to it, through uni, we got EBSCOhost access, dunno....
hands and mums dont count!!!
Posts: 4990
Joined: Sun Oct 20, 2002 7:22 pm
Location: Qld, Hilux Country

Post by bubs »

Can someone get some WMS meausurements together of the popular axles

Toy 80, 60, 40 series
Toy Hilux
Nissan GQ, GU
Suzuki WT, NT etc

?
http://www.budscustoms.com.au
Like us and follow on facebook for up to date information of what we are working on and great random specials!

Custom Parts & Fabrication!
Ph: 0417 708 598
Posts: 849
Joined: Fri Apr 23, 2004 12:30 pm
Location: Mornington, Vic

Post by MYTTUF »

bj on roids wrote:
Pesky Pete wrote:
RUFF wrote:Its not on this site but should be a great help to lots of people-

ON LINE FACTORY SERVICE MANUALS

http://www.e-toolbox.com/ads/index.cfm


Just went to use this link and the link appears dead

I can get to it, through uni, we got EBSCOhost access, dunno....


But are these manuals available to people like me???
And if so, where and how???
80 series, Locked both ends, Q78ed & a massive 57 k/w to boot!!!!

www.autobalance.com.au
Posts: 2384
Joined: Mon Mar 31, 2003 10:05 am
Location: Brisbane or 169.254.243.241

Engineers Most states listed

Post by RaginRover »

[quote="Guts"]Page 1 (11 pages)
Engineering Signatories
IMPORTANT NOTICE
The Engineering Certificate Scheme (ECS) described in this information sheet is being replaced by the Vehicle
Compliance Certification Scheme (VCCS). During the transition period from ECS to VCCS, signatories on this
list (VSI No. 15) will be allowed to continue to issue ECS certificates.
A list of VCCS accredited signatories (VSI No. 48) will be posted on the RTA website when available.
This information sheet contains a list of persons with experience in automotive design and standards who have
indicated that they are available for consultation. They are familiar with vehicle construction requirements in NSW
and, for a fee, will provide advice to owners and vehicle constructors, and undertake technical assessments and
issue engineering certificates. However, in publishing this list, the Roads and Traffic Authority (RTA) does not
endorse their services nor does it take any responsibility for the quality of their work.
For the purpose of registration the RTA will only accept certificates from recognised signatories. Vehicle
constructors and owners intending to engage the services of a signatory must establish from the signatory if
the RTA will accept their certificate for the scope of the proposed modifications. If uncertain as to whether
the signatory is recognised by the RTA to certify the proposed modifications you should ring the RTA
Technical Enquiries on 1300 137 302. Please consult with your signatory to see if the authorisation covers
your particular areas of modifications. It is also advisable to ascertain the fee arrangements and whether the
signatory carries “ Professional Indemnity Insuranceâ€
Posts: 1128
Joined: Sat Jul 26, 2003 4:29 pm
Location: Brisney Land

Post by Thor »

bubs wrote:Can someone get some WMS meausurements together of the popular axles

Toy 80, 60, 40 series
Toy Hilux
Nissan GQ, GU
Suzuki WT, NT etc

?


http://65.166.200.170/ubbthreads/showfl ... o=&fpart=1

(F) = Front
(R) = Rear

Toyota
Mini (Hilux) 79-85 (F) 8" 55" (pass side drop)
Mini (Hilux) 79-85 (R) 8" 55"
Mini (Hilux) 86+ (R) 8" 58"
4Runners 96+ (R) 8" 60"
Tundra/T100 (R) 8.4" 66"
FJ40.45.55 (F) 57" (pass side drop)
FJ40.45.55 (R) 55"
FJ60.62 (F) 60" (pass side drop)
FJ60.62 (R) 58"
FJ80 (F) 64" (pass side drop)
FJ80 (R) 63.5"

Ford
Bronco 77 (F) Dana 44 58"
Bronco 77 (R) Ford 9" 57"
F250 78-79 (F) Dana 60 69.25" (driver side drop, king pin, leaf spring span: 31.5")
F350 78-79 (F) Dana 60 69.25" (driver side drop, king pin, leaf spring span: 31.5")
F350 '85-'91.5 (F) Dana 60 69.25" (driver side drop, king pin, leaf spring span: 36.5")
F350 '92-'99 (F) Dana 60 69.25" (driver side drop, balljoint, spring span: 36.5")
1/2 Ton '70 (F) Dana 44 65" (high pinion)
1/2 Ton '70 (R) Dana 60 65"

Chevy
K30 '79-'87 (F) Dana 60 69.5" (pass. side drop, king pin, leaf spring span: 32")
K30 CC '88-'91 (F) Dana 60 69.5" (pass. side drop, king pin, leaf spring span: 32")

Jeep
Cherokee Chief 81 (F) Dana 44 61"
Grand Wagoneer 89 (F) Dana 44 61.5"
Wagoneer 81 (F) Dana 44 60.5"
CJ-6 74 (F) Dana 30 51.5"
CJ-6 74 (R) Dana 44 50"
CJ-7 83 (F) Dana 30 56"
CJ-7 83 (R) AMC 20 55"
TJ Rubicon 03 (F) Dana 44 61"
TJ Rubicon 03 (R) Dana 44 60"

International
Scout 80 (R) Dana 44 60"

Mercedes
Unimog (F) 404 69" (driver's side drop)
Unimog (R) 404 69" (centered)
Unimog (F) U-1300 82"
Unimog (R) U-1300 82"
Unimog (F) 411 55.5"
Unimog (R) 411 55.5"

Nissan
Hardbody (D21) 86.5-97 (R) H233B 59"
Hardbody (D21) 86.5-90 (R) C200 59"
Frontier (D22) 99-2000 (R) H233B 62.5"

Isuzu
Trooper II 87 (R) Corporate 59"
Rodeo pre-'97 (R) Dana 44 58" (sua)
Rodeo 97-99 (R) Dana 44 60.5" (4-link)
Rodeo 00-03 (R) Dana 44 63" (4-link)

KIA
2000 Sportage (R) 60"

and on OL itself... (thanks wendle)
Hilux 1397mm
80 series 1595mm
also
zook NT 1325.88mm (52.2") front 1333.5mm (52.5") rear.
[img]http://www.users.bigpond.com/krome1/sailor.gif[/img] (O]]]]]]O)
Posts: 2979
Joined: Mon Feb 24, 2003 7:03 pm
Location: Melbourne

Post by robbie »

Posts: 303
Joined: Tue Mar 22, 2005 2:47 pm
Location: NZ

Post by DieselBoy »

Pathfinder Automatic Locker Instalation

http://www.parksoffroad.com/miscinstall ... kright.htm[/url]
Posts: 45681
Joined: Wed Nov 27, 2002 10:13 am

Post by bogged »

Pesky Pete wrote:
RUFF wrote:Its not on this site but should be a great help to lots of people-

ON LINE FACTORY SERVICE MANUALS

http://www.e-toolbox.com/ads/index.cfm


Just went to use this link and the link appears dead


This site is restricted to libraries and their remote patrons
entering through the EBSCOhost system.

Please visit the EBSCOhost Select Service page
if you believe you should be an authenticated user.

Information about updating your links is available on the EBSCOhost Support site

Please contact Technical Support if you have any questions.
God of Magnificant Ideas!
Posts: 6774
Joined: Mon Aug 04, 2003 11:22 am
Location: Balls Deep

Post by V8Patrol »

LPG Gas conversions:
http://www.outerlimits4x4.com/viewtopic.php?t=50816" onclick="window.open(this.href);return false;
[color=blue][size=150][b]And your cry-baby, whinyassed opinion would be.....? [/b][/size][/color]
Posts: 148
Joined: Fri Dec 29, 2006 9:22 pm
Location: Melbourne

Re: General 4x4 tech bible (please read before asking tech)

Post by juls »

If it is not listed, then you may post a thread.

This will be the thread for the most Frequently Asked Questions relating to General Tech for your fourby. Not brand specific, yet broad enough to cover most makes and models. I will add to this as time goes on.

Click on the following links for the information you require:

A/C pump to Air compressor:
http://www.outerlimits4x4.com/viewtopic.php?t=74159
http://www.outerlimits4x4.com/viewtopic.php?t=10246
http://www.outerlimits4x4.com/viewtopic.php?t=8383
http://www.outerlimits4x4.com/viewtopic.php?t=6532
http://www.outerlimits4x4.com/viewtopic.php?t=5912
http://www.outerlimits4x4.com/viewtopic.php?t=5811

Air Locker:

Oil -> http://www.outerlimits4x4.com/viewtopic.php?t=8496

Running pressures-> http://www.outerlimits4x4.com/viewtopic.php?t=6728

Wiring -> http://www.outerlimits4x4.com/viewtopic.php?t=4806

Other -> http://www.outerlimits4x4.com/viewtopic.php?t=11002

http://www.outerlimits4x4.com/viewtopic.php?t=7928

Air Tanks:

http://www.outerlimits4x4.com/viewtopic.php?t=10839
http://www.outerlimits4x4.com/viewtopic.php?t=7464
http://www.outerlimits4x4.com/viewtopic.php?t=7045

Body lifts:

QLD -> http://www.outerlimits4x4.com/viewtopic.php?t=9952
http://www.outerlimits4x4.com/viewtopic.php?t=10987
http://www.outerlimits4x4.com/viewtopic.php?t=9952
NSW -> http://www.outerlimits4x4.com/viewtopic.php?t=10140
WA -> http://www.outerlimits4x4.com/viewtopic.php?t=10061
http://www.outerlimits4x4.com/viewtopic.php?t=9859
http://www.outerlimits4x4.com/viewtopic.php?t=9429
http://www.outerlimits4x4.com/viewtopic.php?t=8417
http://www.outerlimits4x4.com/viewtopic.php?t=8243

Conveyor Belt rubber (mudflaps/wheelarch flares etc):
QLD-> http://www.outerlimits4x4.com/viewtopic.php?t=21321

CV's:

Changing Hilux CV's -> http://www.outerlimits4x4.com/viewtopic.php?t=12519

Diffs:

Cutting and rotating knuckles -> http://www.outerlimits4x4.com/viewtopic ... 084#194084

Drop Shackles:

QLD-> http://www.outerlimits4x4.com/viewtopic.php?t=11132
http://www.outerlimits4x4.com/viewtopic.php?t=5787

Diff breather extensions:

http://www.outerlimits4x4.com/viewtopic.php?t=10778
GQ Nissan -> http://www.outerlimits4x4.com/viewtopic.php?t=11175

Drive Shafts:

http://www.outerlimits4x4.com/viewtopic.php?t=8732

General Mods - DOT etc:

QLD -> http://www.outerlimits4x4.com/viewtopic.php?t=9856
QLD -> http://www.outerlimits4x4.com/viewtopic.php?t=11754
VIC -> http://www.outerlimits4x4.com/viewtopic.php?t=9080
NSW -> http://www.outerlimits4x4.com/viewtopic.php?t=8908
WA -> http://www.outerlimits4x4.com/viewtopic.php?t=8096
QLD lift regulations ->
http://www.outerlimits4x4.com/viewtopic.php?t=12349

Hiclones:

http://www.outerlimits4x4.com/viewtopic.php?t=9065

Insurance:

http://www.outerlimits4x4.com/viewtopic.php?t=9430
http://www.outerlimits4x4.com/viewtopic.php?t=8147

MIG welders:

http://www.outerlimits4x4.com/viewtopic.php?t=11368
http://www.outerlimits4x4.com/viewtopic.php?t=7908
http://www.outerlimits4x4.com/viewtopic.php?t=5355
http://www.outerlimits4x4.com/viewtopic.php?t=11887

Shock absorbers:

OME L (Long) series catalogue sheets-> http://www.outerlimits4x4.com/viewtopic.php?t=38416


Snatch Straps:

Care of -> http://www.outerlimits4x4.com/viewtopic.php?t=11005

Purchasing info -> http://www.outerlimits4x4.com/viewtopic.php?t=10635
http://www.outerlimits4x4.com/viewtopic.php?t=10792

Towing:

Trailers (brakes) ->
http://www.outerlimits4x4.com/viewtopic.php?t=12598

Flat towing (A frame) ->
http://www.outerlimits4x4.com/viewtopic.php?t=10789
http://www.outerlimits4x4.com/viewtopic.php?t=9752

Tow bars ->
http://www.outerlimits4x4.com/viewtopic.php?t=6077

Tow rigs ->
http://www.outerlimits4x4.com/viewtopic.php?t=10611

Toyota axle studs - 10mm conversion:

http://www.outerlimits4x4.com/viewtopic.php?t=11856

Tube benders:

http://www.outerlimits4x4.com/viewtopic.php?t=513
http://www.outerlimits4x4.com/viewtopic.php?t=845


Tube bending:

http://www.outerlimits4x4.com/viewtopic.php?t=10349
http://www.outerlimits4x4.com/viewtopic.php?t=6508
http://www.outerlimits4x4.com/viewtopic.php?t=3854

Tube notchers:

http://www.outerlimits4x4.com/viewtopic.php?t=11111

Vehicle Modification Guidelines:
State specific, these are .pdf publications from individual states' RTA/DOT.

QLD - http://www.outerlimits4x4.com/viewtopic.php?t=37270

Wheel spacers:

http://www.outerlimits4x4.com/viewtopic.php?t=10567
http://www.outerlimits4x4.com/viewtopic.php?t=6266

Winches:

http://www.outerlimits4x4.com/viewtopic.php?t=7659
http://www.outerlimits4x4.com/viewtopic.php?t=10625
http://www.outerlimits4x4.com/viewtopic.php?t=10585
http://www.outerlimits4x4.com/viewtopic.php?t=8409
http://www.outerlimits4x4.com/viewtopic.php?t=8388
http://www.outerlimits4x4.com/viewtopic.php?t=7475
http://www.outerlimits4x4.com/viewtopic.php?t=8143
http://www.outerlimits4x4.com/viewtopic.php?t=8044
Solenoid position -> http://www.outerlimits4x4.com/viewtopic.php?t=364


High mounts:
http://www.outerlimits4x4.com/viewtopic.php?t=8166
http://www.outerlimits4x4.com/viewtopic.php?t=6345
http://www.outerlimits4x4.com/viewtopic.php?t=6660
Dual 8000 Hybrid high mount:
http://www.outerlimits4x4.com/viewtopic.php?t=12557


Thanks to Troy for putting this together. Please feel free to add more tech in subsequent posts below.

cheers
BJ
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