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help hj60 5 speed problems

Tech Talk for Cruiser owners.

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Posts: 65
Joined: Sun Aug 20, 2006 8:06 pm
Location: Kariong NSW 2250

help hj60 5 speed problems

Post by dybes »

i have just finished putting my gearbox back together after i sheared a few teeth off the input shaft and now when i drive up the street it feels like the clutch isn't completely releasing and won't allow me to change into second but the clutch pedal feels good and it has a fair bit of travel and has free play when released... if i screw round with the shifter for a bit i can get third then 4th is ok but fifth is a little tricky too. i can get second when i down shift just fine...

does anyone have any idea whats going on???
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Joined: Sat Feb 15, 2003 11:01 pm
Location: Shed.

Post by dumbdunce »

sounds a lot like you hung the gearbox off the input shaft while installing and bend the clutch plate.
Free air locker to the first 20 callers!
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Posts: 65
Joined: Sun Aug 20, 2006 8:06 pm
Location: Kariong NSW 2250

Post by dybes »

it seems to be clutch related i replaced the slave cylinder today and it seems better but we didnt hang the box while putting it in we basically picked it up slid it in then put the hoists trans jack under it while holding the box (5 blokes)..
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Posts: 6021
Joined: Sat Feb 15, 2003 11:01 pm
Location: Shed.

Post by dumbdunce »

hmm could be the clutch hydraulics as you say, sometimes they are borderlines and the extra force of a new pressure plate pushes them over the edge. could also be not enough grease on the input shaft spline or bent/damaged release fork, hopufully you nailed it with the hydraulics.

cheers
Free air locker to the first 20 callers!
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Posts: 65
Joined: Sun Aug 20, 2006 8:06 pm
Location: Kariong NSW 2250

Post by dybes »

nope still no good took it for a fair drive and its just no good...

with the car on a flat and at a stand still if i keep the clutch pedal depressed and try to put the car into gear you can feel the gearbox move as tho the clutch is still partially engaged...
i guess its gearbox back out then...???
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Joined: Tue Aug 15, 2006 7:57 pm
Location: Newcastle

Post by nads »

sounds like it. was the clutch new? you might have misaligned it removing or reinstalling the box. I've done that before and seen a perfectly good clutch ruined. :oops:
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