Notice: We request that you don't just set up a new account at this time if you are a previous user.
If you used to be one of our moderators, please feel free to reach out to Chris via the facebook Outerlimits4x4 group and he will get you set back up with access should he need you.
Recovery:If you cannot access your old email address and don't remember your password, please click here to log a change of email address so you can do a password reset.

45mm 80series caliper pictures

Tech Talk for Cruiser owners.

Moderators: toaddog, Elmo, DUDELUX

Post Reply
Posts: 118
Joined: Sun May 03, 2009 7:27 pm
Location: FNQ

45mm 80series caliper pictures

Post by Mulcahy »

hi i need to know what number is on the outside casting of eather a 80series or v6 four runner front brake caliper with the 45mm pots, as the wreckers i rang says that any model can have either the big pots or the smaller pots

thanks Shane Mulcahy
Posts: 118
Joined: Sun May 03, 2009 7:27 pm
Location: FNQ

Re: 45mm 80series caliper pictures

Post by Mulcahy »

ok so for anyone that wants to know the casting on the side is s13wb and that is for the bigger cylinder brake calipers
Posts: 1231
Joined: Sun May 15, 2005 1:00 pm
Location: Bayside, Brisbane

Re: 45mm 80series caliper pictures

Post by Mr DJ »

TOP - 45mm X 4 pot, V6 130 4Runner caliper I removed myself (same as early 80 series). Brake pad part# DB1346
BOTTOM - 42mm X 4 pot, 130 Surf caliper. After late 91 believe they are same as V6 4Runner. Brake pad part# DB1149
They are almost identical and to be honest I couldn't tell any difference in braking after the swap.

Image
Image

EDIT: added brake pad part no's to match calipers above.
Last edited by Mr DJ on Sun Mar 27, 2011 6:46 pm, edited 1 time in total.
91' Hilux Surf with the usual mods & a few different ones ....
Coil SAS by www.budscustoms.com.au
Posts: 24
Joined: Sun Feb 15, 2009 8:31 pm
Location: Sydney

Re: 45mm 80series caliper pictures

Post by Green80 »

MrDJ, the top caliper is to suit a wider rotor.
Posts: 1451
Joined: Sat Mar 18, 2006 1:25 pm
Location: hilux is in NSW.. Im in WA again

Re: 45mm 80series caliper pictures

Post by brad 93hilux »

The diffence would be between vented (top) and solid rotors (bottom)..
3.0L turbo diesel, 4" lift, bud's front housing, track assasin cv's, air lokker front + Rear, beadlock'd 37 stickies, high steer, 15.5" travel ranchos, high pinion diff and coils on the rear
Posts: 1231
Joined: Sun May 15, 2005 1:00 pm
Location: Bayside, Brisbane

Re: 45mm 80series caliper pictures

Post by Mr DJ »

Yea, suit 25mm rotor exactly the same as 90 - 8/92 80 series and 8/91 - 95 4Runners.
Old rotors are 20mm thick (DBA 780) currently running DBA 151 till they wear out then change to DBA 775's (with maching of IFS hub conversion spacer), still works just shorter pad life.
4Runner rotor is bigger (DBA 775) at 291mm with 80 rotor (DBA 782) at 286mm.
Backspacing & centre hole size is different but thickness is same.

Sorry Brad, both the 20mm rotor (Hilux/60 series) & 25mm rotor (80 or 4Runner) are vented.
The solid Hilux rotors are only 12.7mm thick when new.
91' Hilux Surf with the usual mods & a few different ones ....
Coil SAS by www.budscustoms.com.au
Posts: 118
Joined: Sun May 03, 2009 7:27 pm
Location: FNQ

Re: 45mm 80series caliper pictures

Post by Mulcahy »

hi i was looking at running these calipers on my hj47 but now you have me wondering about rotors as i was gunna upgrade to 60 series rotors and 80 series calipers but i dont think these would work due to different thicknesses, if you can help it would be much appreciated
Posts: 1231
Joined: Sun May 15, 2005 1:00 pm
Location: Bayside, Brisbane

Re: 45mm 80series caliper pictures

Post by Mr DJ »

HJ47 and 60 series are the same rotor DBA151 and are 20mm thick.
Will still work just a shorter pad life as it won't wear all the pad.

What calipers do you have now ??
IMO the easiest upgrade for you is the other calipers in the pic as they suit 20mm rotor with 42mm x 4 pot caliper, uses a 15/16 master from factory but 1" works same.
91' Hilux Surf with the usual mods & a few different ones ....
Coil SAS by www.budscustoms.com.au
Posts: 619
Joined: Thu Nov 03, 2005 11:20 am
Location: vic

Re: 45mm 80series caliper pictures

Post by Hamo »

Mr DJ wrote:HJ47 and 60 series are the same rotor DBA151 and are 20mm thick.
Will still work just a shorter pad life as it won't wear all the pad.

.
So what happens when the pad is worn out do the pistons drop out?
[quote="RN"]So do you support your local vendor...not if it is going to cost me almost double. [quote]
Posts: 118
Joined: Sun May 03, 2009 7:27 pm
Location: FNQ

Re: 45mm 80series caliper pictures

Post by Mulcahy »

i havent brought any yet so i will get the second one so i can where the full pad, what model surf are they from

thanks Shane Mulcahy
Posts: 1231
Joined: Sun May 15, 2005 1:00 pm
Location: Bayside, Brisbane

Re: 45mm 80series caliper pictures

Post by Mr DJ »

Hamo wrote: So what happens when the pad is worn out do the pistons drop out?
No, just seems to not brake as well :? , change pads and all is good again.


Those are from a 91 Surf, but all 2nd gen Surf 8/89? - 8/91 should be the same.
Just check the code on the caliper to be sure.
91' Hilux Surf with the usual mods & a few different ones ....
Coil SAS by www.budscustoms.com.au
Posts: 118
Joined: Sun May 03, 2009 7:27 pm
Location: FNQ

Re: 45mm 80series caliper pictures

Post by Mulcahy »

hey when i buy the 60 series rotors should i get the slotted and drilled or just the slotted
Posts: 1231
Joined: Sun May 15, 2005 1:00 pm
Location: Bayside, Brisbane

Re: 45mm 80series caliper pictures

Post by Mr DJ »

Others may have a different opinion but for me the cross-drilled ones will just fill up with mud/crud.
Save your hard earned $$$'s and just go the vented IMO.
91' Hilux Surf with the usual mods & a few different ones ....
Coil SAS by www.budscustoms.com.au
Posts: 118
Joined: Sun May 03, 2009 7:27 pm
Location: FNQ

Re: 45mm 80series caliper pictures

Post by Mulcahy »

yep thats what i thought and will i just get surf pads but what compound is good
Posts: 1231
Joined: Sun May 15, 2005 1:00 pm
Location: Bayside, Brisbane

Re: 45mm 80series caliper pictures

Post by Mr DJ »

I use Bendix 4WD pads and seem fine.

What do others use ??
91' Hilux Surf with the usual mods & a few different ones ....
Coil SAS by www.budscustoms.com.au
Posts: 118
Joined: Sun May 03, 2009 7:27 pm
Location: FNQ

Re: 45mm 80series caliper pictures

Post by Mulcahy »

hey just another question for yous (hope you dont think i am waiting to be hand fed) i have searched and can't find what size the surf master and booster is as if it isn't any different to my hj47 one i will keep it as i have a new master and a rebuilt booster

thanks Shane Mulcahy
Posts: 1231
Joined: Sun May 15, 2005 1:00 pm
Location: Bayside, Brisbane

Re: 45mm 80series caliper pictures

Post by Mr DJ »

Surf booster is dual diaphragm not sure what yours is.
Master question already answered above.
91' Hilux Surf with the usual mods & a few different ones ....
Coil SAS by www.budscustoms.com.au
Post Reply

Who is online

Users browsing this forum: No registered users and 4 guests