Notice: We request that you don't just set up a new account at this time if you are a previous user.
If you used to be one of our moderators, please feel free to reach out to Chris via the facebook Outerlimits4x4 group and he will get you set back up with access should he need you.
Recovery:If you cannot access your old email address and don't remember your password, please click here to log a change of email address so you can do a password reset.

G52 - imminent failure?

Tech Talk for Cruiser owners.

Moderators: toaddog, Elmo, DUDELUX

Post Reply
Posts: 194
Joined: Tue Oct 14, 2003 8:26 pm
Location: brisbane

G52 - imminent failure?

Post by daveo »

its common knoweledge that the 5th gear in these boxes is poo. my hilux, 110 000km, is developing a whine in 5th, and its slowly gettting worse. is this a sign of imminent catastrophic failure? i know a mate of mine who has the same model lux lost his 5th at ~110 000 which then proceded to screw the entire box.

so what i want to know is
- is it on its way out?
- should i consider a rebiuld before it explodes, potentailly saving money?
- should i just wait till it goes and replace with another G52?
- wait till it blows and replace with a R151 and marks adaptor?

cheers,
dave
Posts: 194
Joined: Tue Oct 14, 2003 8:26 pm
Location: brisbane

Post by daveo »

bit of a dig from the past but hopefully somebody can help me now.

just been fiddling round with my ute and the gearbox os definitely getting worse. took the shifter boots off and went for a drive to get a better listen

3rd gear - there is a definite grind just before it slots into gear (?synchro) and when under load is sounds like crap.

5th gear - sounds horrendous under load, very noisy

1st, 2nd and 4th appear to be fine, dont make any abnormal sounds

how much could i expect to pay for a rebuild? how much for a rebuilt R151 and who makes adapter plates to suit the 5L engine?

thanks
Posts: 2347
Joined: Sat Jan 27, 2007 12:56 pm
Location: Perth

Post by Z()LTAN »

get her recod b4 she sheads a gear and sends crap through the entire box.
Posts: 7230
Joined: Mon Oct 21, 2002 10:42 pm
Location: Brisbane

Post by MissDrew »

Yep I think you`ll find its bearings atm.
Posts: 194
Joined: Tue Oct 14, 2003 8:26 pm
Location: brisbane

Post by daveo »

right, so can anybody reccomend anybody in bris to do it?
Posts: 45
Joined: Wed May 24, 2006 9:37 am
Location: Logan, Brisbane

Post by NHV6 »

if anyone knows where mark from alltraction diff and gearbox has been hiding, he's the man to speak to. he just closed his shop in brendale a while ago and i haven't seen him since... also johnson transmissions at brendale is ok.
Posts: 45
Joined: Wed May 24, 2006 9:37 am
Location: Logan, Brisbane

Post by NHV6 »

if anyone knows where mark from alltraction diff and gearbox has been hiding, he's the man to speak to. he just closed his shop in brendale a while ago and i haven't seen him since... also johnson transmissions at brendale is ok.
Posts: 45
Joined: Wed May 24, 2006 9:37 am
Location: Logan, Brisbane

Post by NHV6 »

if anyone knows where mark from alltraction diff and gearbox has been hiding, he's the man to speak to. he just closed his shop in brendale a while ago and i haven't seen him since... also johnson transmissions at brendale is ok.
Posts: 45
Joined: Wed May 24, 2006 9:37 am
Location: Logan, Brisbane

Post by NHV6 »

I should have mentioned that a whine in any one gear only can also mean the case hardening has worn off from the teeth and without it, the massive increase in friction causes the metal to fatigue and crack. had this happen in a 5 speed nissan box, it whined for a week, then spat 5th gear and smashed the casing. very messy. might not be the case, but its worth checking out.
Posts: 194
Joined: Tue Oct 14, 2003 8:26 pm
Location: brisbane

Post by daveo »

argrrrrrggrgrghhhh!

while saving up the dosh to get it rebuilt it blew on me while driving ome from northern NSW yesterday! cruising in 5ht, clunk, cruised bit more, bang grind smash etc, fark! mate drove down from bris to grafton wiht a landcruiser, hired a trailer and towed it back to bris last night. now gotta get it fixed.
Posts: 2186
Joined: Wed Oct 01, 2003 9:11 pm
Location: Melbourne, now with 1HDFTi power!

Re: G52 - imminent failure?

Post by +dj_hansen+ »

daveo wrote:its common knoweledge that the 5th gear in these boxes is poo. my hilux, 110 000km, is developing a whine in 5th, and its slowly gettting worse. is this a sign of imminent catastrophic failure? i know a mate of mine who has the same model lux lost his 5th at ~110 000 which then proceded to screw the entire box.

so what i want to know is
- is it on its way out?
- should i consider a rebiuld before it explodes, potentailly saving money?
- should i just wait till it goes and replace with another G52?
- wait till it blows and replace with a R151 and marks adaptor?

cheers,
dave
Mate has a turbo 2.8 diesel lux, destroyed 3rd gear, got a rebuilt G52 for around $1200 installed, destroyed that within a month, took it back and got a brand new r151f installed for $3500 (they refunded the dead g52), which included a new crossmember, and new driveshafts.
Cheers,
Dan.

[i]1996 HDJ80R[/i]
Posts: 194
Joined: Tue Oct 14, 2003 8:26 pm
Location: brisbane

Post by daveo »

well it got pulled down today. bad news. totally rooted. first and second are gone, totally seized, mainshaft farked etc etc. also need a new clutch (which i suspected). to rebuild mine would cost >$3000 so going for a rebuilt box and daikin heavy duty clutch.

there goes my mid year travel plans!
Posts: 2183
Joined: Sun Feb 27, 2005 4:15 pm
Location: newy

Post by evanstaniland »

Posts: 2183
Joined: Sun Feb 27, 2005 4:15 pm
Location: newy

Post by evanstaniland »

Posts: 194
Joined: Tue Oct 14, 2003 8:26 pm
Location: brisbane

Post by daveo »

cheers mate but have sorted it out already though. also dont know if the ratios in the G52 behind a 22r would be suitable for behind a 5L
Posts: 2404
Joined: Fri Jul 07, 2006 9:00 pm
Location: Ipswich

Post by Sic Lux »

so why didn't you spend the bit extra and go to the R151f?
plenty of parts on the bench
User avatar
Guy
Posts: 10366
Joined: Thu Dec 12, 2002 8:43 am
Location: Wangaratta

Post by Guy »

daveo wrote:well it got pulled down today. bad news. totally rooted. first and second are gone, totally seized, mainshaft farked etc etc. also need a new clutch (which i suspected). to rebuild mine would cost >$3000 so going for a rebuilt box and daikin heavy duty clutch.

there goes my mid year travel plans!
AFIK they are the same ...
" If governments are involved in the covering up the knowledge of aliens, Then they are doing a much better job of it than they do of everything else "
Posts: 194
Joined: Tue Oct 14, 2003 8:26 pm
Location: brisbane

Post by daveo »

Sic Lux wrote:so why didn't you spend the bit extra and go to the R151f?
from what i have read the R151 isnt as straight forward as expected, would need an adaptor plate, lengthen front drive shaft and shorten rear, recut the gear stick holes in the trans tunnel. also they are more expensive to get and im going to be in a fair bit of debt as it is which sucks when you are a student who can only work ~10hrs a week. also need the car back on the road asap and also given that the current box lasted 120,000km, with i suspect a fair bit of abuse by the previous owner, i reckon that it will last me untill i sell the vehicle. if circumstances were different then i would have done it but oh well.
Post Reply

Who is online

Users browsing this forum: No registered users and 14 guests