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Cracked block

Tech Talk for Suzuki owners.

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NIK
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Cracked block

Post by NIK »

I have a crack in the block under the exhuast manifold!!
I ran some seal it?? through it for a few weeks and it sealed it but as soon as I flushed it out and put in new coolant it leaks worse than before. Does the coolant disolve the sealer? Is there a brand that dosnt.
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Post by St Jimmy »

think it's new block time ring a motor building place and ask them if they use anything :?: boner
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Post by built4thrashing »

get ya self some cast welding rods and weld the crack up.
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Post by rustyvit »

I have had success with chemi weld, bars leak and iron tight, you need to follow the process to the letter, sometimes Iv'e had to have a couple of goes though.

Even when successfull I'm wary of what I do with the vehicle from then on.
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Post by NIK »

Alloy block so I could get it tig,d not looking forward to taking it out :x Only put the motor in a couple of months back and only just had the gearbox out to fix a leak!! Im hoping it can be done in the car?? Otherwise I have to go through all the b/s again of getting a hoist then someone to take it to where its getting fixed then pick it up.....
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Post by Gwagensteve »

Is the crack between the welch plugs? I've seen a couple that leak under the inlet manifold between the welch plugs but not the exhaust side.

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Post by NIK »

No its between the last plug and the rear of the motor. Before it leaked it looked like a cast line its about 1" long.
Id love the 2lt but Ive just got the 1600 in and now Im looking at gears, its supose to go real good though.
The stuff I used was called seal up. It says flush the radiator fill it with water run add the stuff then run for half hour then replace with coolent. Maybe try a different brand? A mechanic suggest use something like knead it metal putty to plug it. I was concerned the crack would grow but I supose it would only be doing the same as the other sealers?
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Post by cutzook »

90% of the time the weld wont seal properly because of all the shit in the coolant and the crack. There is a stuff i used in my old motor called Seal-Up. Excellent stuff, comes in like 100ml bottles. Follow the instructions exactly and it WILL work. It looks clear when sittin on the store shelf but has little bronze coloured flakes in the bottom, shake well and put it in. The cooling system has to be really clean for it to work, but anyways follow the instructions and you'll be sweet.

Hope it helps ya Nik


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Post by crackatinny »

personally i would use chemi-weld (repco) then clean up the block around the crack with some coarse sandpaper. then put a nice blob of knead it (repco/ mitre 10) over the crack.
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Post by NIK »

Seal up was what I used and it seemed to work until I put coolant in it. I only cleaned it with water first maybe I should try one of those radiator flush products. Then I,ll wack on some metal putty. Its a shame as this motor purrs very nicely.
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Post by NIK »

Well this time I got Chemiweld and followed the instructions to the letter twice to make sure. This stuff seems to be working. I cant talk badly of the other product but this time the chemiweld seeped out of the crack like tree sap and set rock hard so hopefully it will hold.
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Post by St Jimmy »

good one. you going to stockton clean up day :?: if you are i might catch up with you :D
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Post by NIK »

No back in the shed read "shock hoops" :roll: Oh and I reversed not realising there was a BIG rock behind my diff centre and bent my rear spring :bad-words:
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Post by St Jimmy »

:flasingsmile: bugger that :bad-words: . will catch up soon
Last edited by St Jimmy on Sat Oct 13, 2007 8:43 pm, edited 1 time in total.
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Post by want33s »

NIK wrote:Well this time I got Chemiweld...........Nik
Nasty stuff that ... Be prepared to have your radiator serviced or replaced.
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Post by fool_injected »

repco sell this QBond stuff ~$50
I have used it to fill stripped exhaust stud holes in head (just drill and retap)
Might work for you cracked block
Not a permanent solution though
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Post by bazooked »

ya need to buy sum tappered ali screws and stitch it, will fix it all the time. i had to fix a 3" long crack following an oil gallery on a bigggg v8 diesel kenworth, worked a treat and saved him thousands.

here is a very good example.
http://www.locknstitch.com/
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Post by NIK »

Its abrand new radiator. The instrutions said as long as the cooling fins arnt exposed to air the chemiweld wont set so it safe to use only sets when it comes out the leak and exposed to air. (I hope)
I,l look into the lock n stick stuff if it dosnt work.
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Post by Guy »

NIK wrote:Its abrand new radiator. The instrutions said as long as the cooling fins arnt exposed to air the chemiweld wont set so it safe to use only sets when it comes out the leak and exposed to air. (I hope)
I,l look into the lock n stick stuff if it dosnt work.
Nik
That might be what it what it says .. I have seen otherwise ...
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Post by NIK »

Love your sig Lovemud :D
I HOPE it dosnt hurt the radiator, I tried the other stuff twice and chemiweld once and so far all looks good... famous last words??
Nik
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