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60 series transfer case ????

Tech Talk for Cruiser owners.

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60 series transfer case ????

Post by scuba steve 22 »

i need 2 replace my transfer as it jumps outer 4wd low under load.
my question is will a 4 speed transfer (81) bolt up to my 5 speed(83)???
or for that matter a 94 trooppy transfer as i have access 2 both.
by the way it is a 2h deisel.
cheers steve
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Post by bad_religion_au »

if it was a split case (pretty sure it should be if it's an 81) then the 83 case should work.

why not use the whole gearbox?

and do you have a body lift? that can be why they jump out sometimes.
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Post by scuba steve 22 »

no body lift
i want to use the 81 4 speed transfer with my 83 5 speed box
do they bolt up ?
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Post by jessie928 »

scuba steve 22 wrote:no body lift
i want to use the 81 4 speed transfer with my 83 5 speed box
do they bolt up ?
yes

Jes
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Post by scuba steve 22 »

thanks will check on the weekend
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Re: 60 series transfer case ????

Post by Tapage »

scuba steve 22 wrote:i need 2 replace my transfer as it jumps outer 4wd low under load.
this could be a efect of broken motor or tranny mount .. anycase if nor and the issue it's the " secure ball " ( I'm not sure the english name ) in the t-case pretty easy to solve ..
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Post by Pauwolf »

scuba steve 22 wrote:no body lift
i want to use the 81 4 speed transfer with my 83 5 speed box
do they bolt up ?
No they will not, the 4 speed transfer is different to the 5 speed.

The 4 speed input shaft is not supported where it enters the transfer because there is a bearing on the back of the 4 speed gearbox, the 5 speed transfer has a bearing to support the input shaft because the box does not.

If you put the 4 speed transfer onto a 5 speed box, you end up with no bearing in th box + no bearing in the transfer = nothing to support the gears in the transfer, WILL NOT WORK

I have just disassembled both of the transfers mentioned, in order to do away with the vacuum selector and tried to fit the 4 speed transfer to my gearbox, it wont work

Paul
91 FJ 80 Project on the go - air lockers, 3in lift, super duper 3F, 36" pedes, toyota V8 getting prepped now
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Post by bad_religion_au »

Pauwolf wrote:
scuba steve 22 wrote:no body lift
i want to use the 81 4 speed transfer with my 83 5 speed box
do they bolt up ?
No they will not, the 4 speed transfer is different to the 5 speed.

The 4 speed input shaft is not supported where it enters the transfer because there is a bearing on the back of the 4 speed gearbox, the 5 speed transfer has a bearing to support the input shaft because the box does not.

If you put the 4 speed transfer onto a 5 speed box, you end up with no bearing in th box + no bearing in the transfer = nothing to support the gears in the transfer, WILL NOT WORK

I have just disassembled both of the transfers mentioned, in order to do away with the vacuum selector and tried to fit the 4 speed transfer to my gearbox, it wont work

Paul
what year 4 speed? there were a couple of different transfers behind the 4 speeds
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Post by Pauwolf »

bad_religion_au wrote:
Pauwolf wrote:
scuba steve 22 wrote:no body lift
i want to use the 81 4 speed transfer with my 83 5 speed box
do they bolt up ?
No they will not, the 4 speed transfer is different to the 5 speed.

The 4 speed input shaft is not supported where it enters the transfer because there is a bearing on the back of the 4 speed gearbox, the 5 speed transfer has a bearing to support the input shaft because the box does not.

If you put the 4 speed transfer onto a 5 speed box, you end up with no bearing in th box + no bearing in the transfer = nothing to support the gears in the transfer, WILL NOT WORK

I have just disassembled both of the transfers mentioned, in order to do away with the vacuum selector and tried to fit the 4 speed transfer to my gearbox, it wont work

Paul
what year 4 speed? there were a couple of different transfers behind the 4 speeds

1981 (I think) 60 series

Paul
91 FJ 80 Project on the go - air lockers, 3in lift, super duper 3F, 36" pedes, toyota V8 getting prepped now
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