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Recovery points on sierras

Tech Talk for Suzuki owners.

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Recovery points on sierras

Post by Beauzooki »

Just a quick question, are the loops at the front and rear of the sierras recovery points or tie down points? i looked im the manual but it says nothing about recovery points on sierras.
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Post by want33s »

That loop through the front X-member is only designed for tying the car down during export from Japan.
Although, I've seen a few cars extracted from holes using them and not broken.
I have fitted 10,000lb recovery hooks to my chassis just to be safe.
Jas.
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Post by mick85 »

i dont have either of mine any more. front has been cut off, rear is no where to be seen. i have hooks and try not to get stuck... :cool:
:P
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Post by ofr57 »

mick85 wrote:i dont have either of mine any more. front has been cut off, rear is no where to be seen. i have hooks and try not to get stuck... :cool:
:P
x2

only safe way
[color=green]Vote Earth[/color]
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Post by Beauzooki »

thanks for clearing that up ill chuck some hooks on
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Post by gregt »

could you please post some pics of how you have attached yours want33s i won't to get ideas to do mine to thanks :)
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Post by Gwagensteve »

Be VERY VERY careful about how you attach hooks. The sierra chassis is only 2.5mm thick and actually requires crush tubes to be welded in to properly bolt through the chassis. If you don't and bolt though one thickness only, you risk fatigue of the chassis in this location and have a big heavy case projectile with a bit of possibly important chassis attached.

On the rear of a wide track there are two 12mm holes behind the rear shackle mount that can be used to bolt take a flat plate of whatever thickness you want to the back of the car. This plate can have a hole drilled in it to take a shackle, or if you have a tow bar, make a short tongue up with a hole big enough for a shackle.

On the front, I use the stock tie down loop. I've seen one break over the years but this was on a very very hard worked car. I've seen more bars fall off the front of cars than stock recovery points fail. (and many more straps fail than stock tie down loops fail)

Just my 2C.

and yes, I know the front point is only a tie down, but a badly mounted hook is far more dangerous than a failed stock point.

Steve.
[quote="greg"] some say he is a man without happy dreams, or that he sees silver linings on clouds and wonders why they are not platinum... all we know, is he's called the stevie.[/quote]
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Post by gregt »

thanks steve planing to put a winch on mine and have been told crush tubes in the chassis is the way to go not sure how the arb winch bars are attached but sure that the four m10 bolts that hold on my bar now would not by up for winching just after ideas thanks
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Post by Gwagensteve »

ARB bars use 4 10mm bolts at the chassis end and 4 more bolts on the bumper mount outriggers, however, these don't clear a 30-31" tyre so they get cut off making the mounts too weak to winch off.

Steve.
[quote="greg"] some say he is a man without happy dreams, or that he sees silver linings on clouds and wonders why they are not platinum... all we know, is he's called the stevie.[/quote]
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Post by Spike_Sierra »

Gwagensteve wrote:On the front, I use the stock tie down loop. I've seen one break over the years but this was on a very very hard worked car. I've seen more bars fall off the front of cars than stock recovery points fail. (and many more straps fail than stock tie down loops fail)

Just my 2C.

and yes, I know the front point is only a tie down, but a badly mounted hook is far more dangerous than a failed stock point.

Steve.
i usually agree with most things you say steve but this is just plain stupid.
Yes you may have only seen one fail, but that one time might be the difference between someone getting hit in the head with a shackle and them not.
With a hook, there is only a snatch attatched, whereas with the loop you have to have a shackle, and if the loop breaks....

its not hard for someone to get a big square bit of plate on either side of their bolt holes to stop chassis fatigue.

personally i wouldnt want to be the reason why someone used that loop and died from a shackle. Just remember alot of people on here will try to snatch anything, no matter how stuck it is.
Also, ive never seen a towball break becuase of snatching, but i wont be suggesting it to anyone, and tell others to use something different if they even think about using it.
85 LWB w. FRP Canopy
Ca18det conversion in progress, Vit PS, RUF,
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Post by raqmup »

Hi Spike, I see your point, but I think you may have missed Steve's amongst it all perhaps?

Steve was trying to say, I think, that he would use a front loop over/instead of a poorly mounted chassis hook- i.e. only bolted to one wall of it without bracing/crush tubes. And not that a properly mounted hook would be a bad idea in place of the tie down loop. A poorly mounted hook would be just as much of a missile hazard as a shackle in the event of a recovery point failure.
Having said that, I've had the sierra pulled out plenty of times by the tie down loop, even with my diffs buried in clay. Not saying it wouldn't break under massive load- I just think it's ok for a zook recovery but not for yanking out pootrols buried up to their sills in mud.
The second point was that Steve was suggesting making either a heavy gauge box section or short flat plate tongue if you have a tow bar and drill a hole through the protruding steel, big enough to take a shackle and far enough back to prevent fatigue or the shackle shearing it. That's a fairly commonplace recovery point isn't it? I don't think he was suggesting something as irresponsible as to recover off a towball.

I believe recovery hooks are a good idea when they're done properly and that there isn't a massive risk using the tie down loop as a primary or secondary recovery point either. I've seen two 'strong recovery' eyelets on suzuki winch bars get sheared through by shackles in a snatch strap recovery, but not one factory loop- yet... :lol: :D

Mike ;)
People to do, Things to see ;)

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Post by cjdeane10 »

pics anyone... i still have yet to find any pics of a hook on a Sierra (mounted poorly or properly).

Pics would help the layman know what you are talking about.
'93 sierra WT, 2" BL, 3" TG springs, 2" zorst, CD, 235's
To do: xtractrs, bigger tyres, gears, etc
See members for pics/info
http://www.outerlimits4x4.com/sutra1368130.php#1368130
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Post by brendan_h »

I COPYED THIS FORMA NOTHER FOURM

Anything that is ‘rated’ with a SWL or WLL has a breaking strain at least 4x the SWL or WLL. This is an accepted industry figure.
For ‘rated’ items used for lifting people, the breaking strain can be as much as 8x the SWL or WLL.
A standard (light duty) nato hook as fitted to Land Rovers is rated at just over 4 tons SWL which means it has a MINIMUM breaking strain of 16 tons. The reality of something specified for military use is that it has a much higher breaking strain, and over 20 tons is highly likely.
Even a standard UK type 2 bolt mount 50mm tow ball has a SWL of 3,500kg (3.5 tons), therefore has a breaking strain of 14 tons or more. This is precisely why it is accepted as a suitable recovery point by many off road clubs and the MSA. (Ideally it should be mounted in such a way that it is difficult for the rope to slip over the ball).
91 SWB Sierra. 16v 1.6efi, extractors, 6.1gears, SPOA, 32 BF muddys and 2inch bodylift
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Post by Gwagensteve »

Bingo Raqmup - I'll still say a stock point is better than a badly mounted hook.

*please don't think I'm being dismissive or blase about the dangers of snatch recoveries I've seen lots of stuff fail*

A Stock front recovery point is a known quantity, and I can say from experience they are very durable.

A hook, mounted poorly, can, IMHO be far more dangerous, and I'll elaborate on the reasons:

The stock point, when it fails, tends to go fairly slowly, absorbing a lot of the force of the failure. Yes, they are connected to the strap by a shackle, but when they go, they're only going to go in one direction - towards the other car, and only for as far as the length of the strap. The strap itself helps to slow the projectile, unlike a winch cable.

(also, the stock point can fail noisily- with a loud creak- without actually coming off the front of the car)

However, a hook is likely to separate from the strap and then you have a very dangerous situation - a hook that's much heavier and more aerodynamic than a strap or a (common) shackle with a bit if fairly light metal attached to it, moving in any direction, without the limit to direction or distance dictated by the strap. The unpredictability of the hook is the problem.

Now to mounting.

There's a few problems with a sierra.

A) the chassis is only 2.5mm thick

B) getting a hook onto the chassis in a nice clear position pretty much means putting it on the top of the chassis. This means the doubling plate/washers can only be about 40mm in diameter and there's VERY limited room to get nuts etc up the rail past the front crossmember. It also means the front bumper or most bullbars won't fit.

C) attaching the hook, about 25mm wide, to a rail about 50mm wide, even with backing plates, will create serious shear loads in the corners of the rail, far from ideal. (especially on 2.5" rail)

D) In my opinion, fitting a hook to the front of a sierra requires an amount of welding, either via crush sleeve fitment, or reinforcement of the chassis, or something,in order to provide enough strength to safely (and IMHO properly) mount a hook on the front of a sierra. Most people aren't capable of this and mounting a hook wherever they can is unlikely to be better than what suzuki provided.

That's why I'll choose to use a stock front recovery point over a hook attached somewhere else on the front of the car.

PS I don't really like generic cheap hooks anyway and for a sierra I'd choose to use an 80 series tie down loop, which work very well. I don't like castings of unknown quality.

On another note - We are generally snatching suzuki's carefully with other suzukis. We never just back right up and give it the berries. A very insensitive driver with no clue, in a very heavy car, could well tear a sierra apart if it was stuck badly enough. You can't engineer for every possibility.

My 2C. I always seem to get in trouble when I post recovery stuff. :roll:

Steve.
[quote="greg"] some say he is a man without happy dreams, or that he sees silver linings on clouds and wonders why they are not platinum... all we know, is he's called the stevie.[/quote]
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Post by want33s »

Here's a pic of my front hook that doesn't bolt to the chassis at all!
It bolts to my winch bar which is held to the chassis by 4 X M10 bolts with crush tubes and two extra braces to counter the rotational forces imposed by the winch.
I've given this hook a hiding by trying to snatch hiluxes and 4 runners out of holes that I ended up winching them out of.
Full throttle reverse with 3-4 metre run up.!!
Note in the pic the lower bolt has a crush tube outside the chassis, this is because I've swapped it over from my old WT chassis to this one (NT) and haven't got a shorter bolt yet. :oops:
Image
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Post by Gwagensteve »

That looks pretty solid to me.

Steve.
[quote="greg"] some say he is a man without happy dreams, or that he sees silver linings on clouds and wonders why they are not platinum... all we know, is he's called the stevie.[/quote]
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Post by 84ZOOKSTA »

here is mine. one on each side, mounted where each end of the tow bar mounts.

I also always use a equliser strap between them.


REAR
Image

FRONT, (the red hooks on the Tube Bar)
Image
Hookers are like bowling balls, You pick them up, put your fingers in them, then throw them in the gutter and they come back for more.
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Post by built4thrashing »

do not use the front tie down hoop as a recovery point or this can happen. is a real pain to fix.


Image
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Post by Highway-Star »

built4thrashing I think you just justified Steve's reasoning 100% with that picture. The failure is completely plastic, no brittle fracture. Fair enough a good car has been shot to hell which sucks big time!, but no one got killed!
Wheeling on completely wicked angles, without even looking stable.
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Post by 84ZOOKSTA »

B4T thats not your zook is it?

How have you got your front recovery points mounted now with that new bar?

Simon..
Hookers are like bowling balls, You pick them up, put your fingers in them, then throw them in the gutter and they come back for more.
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Post by built4thrashing »

i had to cut out the cross member and replace it from another wreck and when i did i strengthened it with a bit of gal pipe. Which i drilled on the ends and bolted rated eyelets to it.
My new bar is bolted to the chasis with crush tubes and also bolted to the strenghtened front crossmember with stainless U bolts.


Image
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Post by Gwagensteve »

Here I go getting in trouble again, what's the rating of those eyelets B4T?

Generally, I don't support the use of eyelets for recovery as they aren't generally rated highly enough. I wouldn't use an eyelet rated less than the shackle, and here's the rating for lifting eyes:

http://www.bullivants.com/front/hardwar ... id_dir=215

I can't see an eye there I'd allow for recovery (that's a usable suie). Have a look at the corrections for angle and single eye use, and even a M30 eye doesn't look like it will match a 3.25t WLL shackle.

As an aside, I'm concerned that the contact face for the collar of the eyelet and the nut aren't flat or parallel.

Adding a sling to 1/2 the load on each ring will help, but further reduces the WLL of the eyes.

Sorry, B4T, I do respect the input you have to the forum and don't want it to look like I'm having a go at your work, but I really don't think your solution is superior to the stock point, regardless of the thickness of the material you've bolted the eye to.

Steve.
[quote="greg"] some say he is a man without happy dreams, or that he sees silver linings on clouds and wonders why they are not platinum... all we know, is he's called the stevie.[/quote]
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Post by want33s »

Gwagensteve wrote:Here I go getting in trouble again, what's the rating of those eyelets B4T?

Generally, I don't support the use of eyelets for recovery as they aren't generally rated highly enough. I wouldn't use an eyelet rated less than the shackle, and here's the rating for lifting eyes:

http://www.bullivants.com/front/hardwar ... id_dir=215

I can't see an eye there I'd allow for recovery (that's a usable suie). Have a look at the corrections for angle and single eye use, and even a M30 eye doesn't look like it will match a 3.25t WLL shackle.

As an aside, I'm concerned that the contact face for the collar of the eyelet and the nut aren't flat or parallel.

Adding a sling to 1/2 the load on each ring will help, but further reduces the WLL of the eyes.

Sorry, B4T, I do respect the input you have to the forum and don't want it to look like I'm having a go at your work, but I really don't think your solution is superior to the stock point, regardless of the thickness of the material you've bolted the eye to.

Steve.
X 2.
Just one bolt isn't enough for ANY recovery point IMHO (even if halved with a strap).
Jas.
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Post by Gwagensteve »

Oh, as an aisde, I was working on a sierra on the weekend that in a previous life was driven hard in lots of mud with 35" tyres and a SPOA on it, but no front locker.

As a result, it has had some VERY hard recoveries over the years. The front crossmember is bent forwards and the tie down has just started to crack away from the back of the crossmember (only in the weld). I'd still recover off it and I didn't judge, for the car's current use, it required repair.

I can't stress how hard this car will have been recovered over the years.

Steve.
[quote="greg"] some say he is a man without happy dreams, or that he sees silver linings on clouds and wonders why they are not platinum... all we know, is he's called the stevie.[/quote]
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Post by BlueSuzy »

My front chassis crossmember has also been bent by a recovery
It was by one stubborn mates 'rocky' that he got stuck on rocks in mud...

Wasnt happy jan, the hoop didnt fail though.
I am Tim
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Post by MightyMouse »

Was very tempted to use eyebolts for a rear recovery point as I had a few freebies when I checked the ratings on them...

Surprisingly ( worryingly ) low and only on axis to the thread. Would have required a huge eyebolt to get an appropriate rating and safety margin.
( usual disclaimers )

It seemed like a much better idea when I started it than it does now.
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Post by built4thrashing »

the eyelets were installed as a means to be recovered using a equalising sling only until i sorted out a better option to the factory hook. the factory hook failure happened being snatched out of a bog hole by a hilux. took 3 attempts to get me out and the last attempt did the dammage.

I havent yet gotten around to bolting the rated hook style points to the new winch bar as i havent felt the need yet. if i get stuck i just drag out the winch.

the factory hoops are ONLY tie down points for transport and they break.
You would never snatch off a tow ball so why would this be any different. neither are rated for recovery.
1999 SQ625 Manual Grand Vitara. Lifted, Twin Locked, 31' Extremes, dual Batteries, Winch.
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Post by Moph »

Sorry for gravedigging an old thread, but have been wondering what the best options are for my Zook re recovery points.

Given that the real problem with mounting recovery points on Zooks is the thin chassis walls and limited room, I'm thinking maybe the best way is to get a short flat strap made up that can be slipped around the front cross member and then shackled to a normal snatch strap (my bullbar doesn't impede access to the cross member).

I'd use a heavy duty bungee cord lanyard to attach the shackle to the bullbar too to prevent the shackle flying far if the short strap broke.

I think the cross member should be strong enough for 99% of Zook recoveries? I only try snatching larger cars if they're only mildly bogged, so I treat it pretty gently in that respect.

Image
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Post by DavePatrol »

i put 3.5t recovery hooks each side of the chassis useing one of the hole that is their for the tow bar than drilled another hole behind it, i also put 6mm steal plate on each side of the chassis for more strength, and i use an eqaliser to spread the load.

Image

Image

Image
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Post by Moph »

Nah the back isn't an issue as I have a towbar fitted (ie can shackle to the tongue with the ball removed). There's enough welds and steel in my towbar that I'm pretty comfortable there will never be a brittle failure.

PS You've scrubbed out your numberplate in Photo 2 but it's still there in Photo 3 ;)
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